• Title/Summary/Keyword: Repair Mortar

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Development of high performance patching repair mortars with light weight and sulfuric acid resistance properties (경량 및 내황산 특성을 가진 고성능 단면복구 모르타르의 개발)

  • Kim, Kyoungmin;Park, Junhui;Ahn, Tae-ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.4
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    • pp.167-172
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    • 2017
  • In this study, high performance patching repair mortars with light weight and sulfuric acid resistance properties were suggested. Their performance estimation were investigated based on KS F 4042 using patching repair mortar with light weight aggregate and soluble polymer of Type I and sulfuric acid resistance mortar of Type II, From these results, it was confirmed that these motors were satisficed and improved by all standard tests of KS F 4042.

Strength Characteristics of Epoxy Cement Mortar without Hardening Agent (경화제를 사용하지 않은 에폭시 시멘트 모르타르의 압축강도 특성에 관한 연구)

  • Park, Young-Shik
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.4
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    • pp.207-211
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    • 2007
  • The durable lifetime of RC structures is shortened by various reasons, which are the generation of cracks in construction and service term, the exterior deterioration according to climatic condition, the surface damage due to chloride attack and the corrosion of reinforced bars. The durability of concrete structures is nevertheless able to be increased by the method and the material of reinforcement and repair. The epoxy resin is widely used for reinforment and repair of concrete because of the superiority in mechanical property, adhesive property, abrasion resistance, impact resistance and chemical resistance. The epoxy cement mortar with hardening agent has a lot of disadvantages that are troublesome mixing work, weakened weatherability and high cost for hardening agent. In this study, the mix proportion of mortar is presented just only with epoxy resin and some admixtures, and the test result of mortar without hardening agent shows the higher strength than the mortar with hardening agent. In the mix proportion, the weight of epoxy resin must be less than 15% of the unit weight of cement, and 10% of unit weight of cement is adequate for the weight of admixtures.

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Evaluation for Corrosion Prevention Properties of Steel Bar Corrosion Repair Method Composed of Primer and Section Restoration Mortar with Corrosion Inhibitor (방청제 혼입 프라이머 및 단면복구모르타르를 사용한 철근부식보수공법의 철근방청성능 평가)

  • Cho Bong Suk;Jang Jae Bong;Jang Jong Ho;Kim Yong Ro;Kang Suk Pyo;Kim Moo Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.793-796
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    • 2004
  • In domestic, various repair materials and method systems to keep up with these reinforced concrete deteriorated due to salt damage, carbonation. chemical decay et. being developed and applied. However, present polymer cement mortar applied to section restoration system cause the problem of long-term working and economica] efficiency. because that is divided into two process of liquid corrosion prevention agent and polymer cement mortar. In this background, accelerated test with due regard to $3\%$ NaCl soaking and autoclave cure was performed to confirm steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type. In conclusion. we confirmed application possibility and excellency of steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type comparing general polymer cement mortar applied to section restoration system of present study.

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A Fundamental Study for Development of Corrosion Inhibitor Repair Mortar (저탄소 방청 보수모르타르 개발을 위한 기초연구)

  • Jung, Jae-Eun;Yang, Keun-Hyeok;Go, Jeung-Wan;Yun, In-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.93-99
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    • 2014
  • The present study prepared 13 mixes to examine fundamental mixture proportions of corrosion inhibitor repair mortars. The mortar mixes were classified into three groups according to the selected test variables which are the substitution level of polymer for Group 1, ground granulated blast-furnace slag (GGBS) and fly ash (FA) for Group 2, and corrosion inhibitor for Group 3. Based on the test results, the optimum substitution levels of GGBS and FA could be recommended as 10% and 20%, respectively, though 1-day strength of mortar significantly decreased with their substitution. Furthermore, the appropriate substitution level of corrosion inhibitor was considered to be less than 1.5%. The flexural strength of mortar tested was higher than the predictions obtained from ACI 318-11 equation. The shrinkage strain of mortar was also conservative after an age of around 10 days compared with the predictions of ACI 209.

Fundamental properties of polymer composite materials for concrete repair (콘크리트 보수용 폴리머 복합재료의 기초적 성질)

  • 지경용;연규석;이윤수;전철수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.319-322
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    • 1999
  • The adhesion properties of polymer cement mortars for cement concrete repair were evaluated with respect to polymer-cement ratios and the surface conditions of cement concrete substrate. Styrene-butadiene rubber (SBR) was used as an additive for polymer cement mortars. The adhesion strength of cement mortar was smaller than that of polymer cement mortar. The adhesion strengths to the dry surfaces of substrate were larger than those to the wet surfaces, indicating that the dryness of substrate increased the adhesion strength in repairing concrete structures.

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Evaluation of Durability on the Repair Materials of Concrete Structures (철근이 부식된 콘크리트구조물용 보수재료의 내구성능 평가)

  • 문한영;이창수;김성수;김홍삼;곽도연
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.857-860
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    • 1998
  • Reinforced concrete structure is deteriorated, as time goes on. So many repair materials are developed for the repair. But repair materials have not been adequately applied so far. Because the datum which evaluated the repair materials are not sufficient. The object of this study is estimation f repair materials that is in general use and establish method of application. To acquire the result, we have made experiments on chemical attack, carbonation and chloride permeability test. The carbonation and chloride permeability are very different. Some repair materials are poorer than portland cement mortar.

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An Experimental Study on the Strength and Permeability Characteristics of Repair Mortar (보수용 모르타르의 강도 및 투과특성에 관한 연구)

  • Paik, Shin-Won
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.105-109
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    • 2003
  • Structure surfaces damaged due to many causes are repaired by several special mortars. But wide studies about the permeability of these mortars were rarely conducted. In this study compressive strength test, flexural strength test and bond strength test of these mortars were conducted. And chloride ion penetration test was also conducted to explore the permeability charcteristics of selected repair mortars. This test was carried out following the standard ASTM C1202-91. Colouriemtric penetration depth can be drawn from these test results using a relationship equation between colourimetric penetration depth and charge passed which C. Andrade suggested. Diffusion coefficient can be calculated by CTH rapid method. To the end, the present study can provide a firm base for the application of repair mortars to concrete structures.

The Crack Inspection and Repair System on the Concrete Pier Caused by Frost Damage (동해를 입은 콘크리트 교각의 균열조사 및 보수시공)

  • 장태민;권영진;김철호;이병훈;최롱;오상근
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.551-556
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    • 1996
  • It is the aim of this study to introduce the performence and application of new repair system for the concrete pier by durability failure caused frost damage. The elementary performance of this repair system is as follows (1) All the layer in the repair system are cement based, same with the mother con'c. (2) This repair use SBR admixture. (3) This cement and mortar powder for this repair system are premixed and ready to adding admixture at the job site.

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Bonding Properties of Steel-reinforced Polymer Cement Mortar Evaluated by Pull-off Test and FEM Modeling (폴리머 시멘트 모르타르의 철근부착력 평가를 위한 인발실험과 모델링)

  • Park, Dong-Cheon;Yoneda, Nobutosi;Cho, Bong-Suk
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.216-222
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    • 2014
  • Chloride attack to reinforced concrete structures located in seaside can cause a serious problem of durability and maintenance during the service life. Corrosion of reinforced steel bars in concrete decreases the bond strength and finally causes the detachment of concrete cover. Polymer cement mortar is usually adopted to repair the deteriorated RC structures because of its strong bonding property. The recovered load-carrying capacity after the repair was simulated by non-linear FEM analysis. The properties of concrete, repairing materials, bonding materials and reinforced bar were used as input data. Four types of redispersible polymer powders were used as components of polymer cement mortar. Pull-off tests were carried out to examine the bond properties such as rigidity and strength. Effects of a corrosion inhibitor and the loss of reinforced bars due to the corrosion were also considered in this study. FEM modeling and analysis were conducted to propose the universal model. Physical bonding in the relationship between repair materials and steel reinforced bar is more dominant than chemical bonding.

An Experimental Study on the Quality and Crack Healing Characteristics of Repair Mortar Containing Self-Healing Solid Capsules of Crystal Growth Type (결정성장형 자기치유 고상캡슐을 혼합한 보수 모르타르의 품질 및 균열 치유 특성에 관한 실험적 연구)

  • Oh, Sung-Rok;Kim, Cheol-Gyu;Nam, Eun-Joon;Choi, Yun-Wang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.59-66
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    • 2020
  • In this study, self - healing solid capsules of crystal growth type which can be mixed directly with repair mortar were prepared, and the quality and crack healing performance of repair mortar with self - healing solid capsules were evaluated. The table flow and the air flow rate of the repair mortar material mixed with self-healing solid capsules were found to have no significant influence on table flow and air volume regardless of mixing ratio. Compressive strength tended to decrease with increasing capsule mixing ratio. As a result of evaluation of crack healing properties according to constant water head permeability test, initial water permeability decreased, and reaction products were generated over time and cracks were healed.