• Title/Summary/Keyword: Repair Mortar

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Fundamental Study of Mix Proportions of High-Flow Cement-Based Mortar for Gravel-Fill Used in Restoration of Collapsed Roads (도로유실 복구를 위한 골재 충전 고흐름도 모르타르의 기초 배합 연구)

  • Cho, Hyun Myung;Jeon, Sang Pyo;Kim, Seung Won;Yun, Kyong Ku;Park, Cheol Woo
    • International Journal of Highway Engineering
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    • v.17 no.2
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    • pp.63-70
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    • 2015
  • PURPOSES: As a part of our research into repair techniques for roads that have collapsed as a result of a natural disaster, this study set out to find the optimum mix proportion for gravels to be used to restore a damaged area. METHODS: This study considered flow and strength-development characteristics. The experimental variables were the W/C ratio, the usage of the admixture, the types of cement, and the quantity of fine aggregate over three different experimental stages. The compressive strength was measured at 12 hours, one day, three days, and seven days. RESULTS : The flow varied with the amount of fine aggregate and the use of a high-range water-reducing (HRWR) admixture. The compressive strength also varied with respect to the type of cement and the W/C ratios. The strength satisfied the expected requirement of 21 MPa after one day, provided the mix proportion was appropriate. CONCLUSIONS: A gravel-filling high-flow cement-based mortar exhibited strength and consistency with a W/C ratio in the range of 0.40 to 0.45, assuming the use of HRWR at 0.5 to 0.7% and a fine aggregate/cement ratio of 1.0 to 1.5.

Replicating the chemical composition of the binder for restoration of historic mortars as an optimization problem

  • Miriello, D.;Lezzerini, M.;Chiaravalloti, F.;Bloise, A.;Apollaro, C.;Crisci, G.M.
    • Computers and Concrete
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    • v.12 no.4
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    • pp.553-563
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    • 2013
  • The present study aims to show how the problem of reproducing, as closely as possible, binders of historic mortars by mixing raw materials which are commercially available, can be formulated as a linear optimization problem. The study points out that by mixing five standard raw materials (end-members) it is possible to obtain mortar binders with the almost same chemical compositions of those determined on the historic and archaeological mortar samples studied in some recent scientific papers. An advanced function of the Microsoft Excel spreadsheet, the Solver add-in, was used for the calculation of the right amount of each raw material to be mixed for producing the new binders. This approach could be useful to provide an optimal solution in the process of restoration of ancient monuments, where it is necessary to replace the historic mortars with new highly compatible repair mortars.

Evaluation of Fire Resistance Performance of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 내화성능 평가)

  • Jeon, Ki-Soo;Sim, Sang-Rak;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.133-142
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    • 2023
  • In this study, the fire resistance capabilities of polypropylene fiber-reinforced polymer-modified cement mortar were assessed to guarantee the fire resistance fo this materials, commonly employed in the repair of concrete structures. Experimental outcomes revealed that an increased water and polymer content heightened the likelihood of spalling, while longer polypropylene fibers and elevated polymer concentrations proved more effective in mitigating spalling.

A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete (프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구)

  • 이철웅;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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Evaluation of Durability Properties of Cement Matrix Using the Polymer of Powder Type (분말형 폴리머를 사용한 시멘트 경화체의 내구성 평가)

  • Kim, Seong-Soo;Jung, Ho-Seop;Lee, Jeong-Bae;Yoon, Ha-Young;Koh, Joon-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.495-498
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    • 2005
  • It was investigated the durability of the concrete to improve construction materials with polymer cement mortar in this study. With the popularity of repair and rehabilitation material, some mixtures composed of Ethylene Vinyl Acetate(EVA) was studied. Ethylene Vinyl Acetate(EVA) carried out tests to determine its properties which a include: freezing-thawing resistance test, carbonation test, and chemical resistance test. Result of freezing-thawing resistance test, mass change ratio and chemical resistance test, mass change ratio decreased of 12 and $15\~45\%$ as compared with control mortar. Carbonation depth decreased $3.7\~5.6mm$ as polymer-cement ratio increased $1\~4\%$.

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A Study on the Mechanical Characteristics of Compression Member Confined the Cast Frame Using Continuous Fiber Mesh (연속섬유 거푸집으로 보강된 압축부재의 역학적 특성에 관한 연구)

  • Ko, Hune-Bum
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.4
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    • pp.99-104
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    • 2002
  • Recently, the continuous fiber materials has become more important materials to repair and to reinforce concrete structural members. Continuous fiber meshes are effective for shear and confining reinforcement and provide excellent durability when combined with high strength mortar The purpose of this study is to verify the relationship between concrete strength and the ductility of inner concrete confined laterally by continuous fiber meshes. For this study, Experimental studies were conducted by compressive members using the cast frame of high strength mortar and continuous fiber meshes. Therefore, the result shows that compressive strength and ductility has improved according to the amount of the fiber meshes, and that the lateral confined effect of members with 3- or 4-axis mesh arrangement is bigger than that of members with 2-axis mesh. These data have to be used to verify the characteristic of concrete structure members reinforced continuous fiber mesh.

Behavior of repaired RAC beam-column joints using steel welded wire mesh jacketed with cement mortar

  • Marthong, Comingstarful
    • Advances in concrete construction
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    • v.8 no.2
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    • pp.91-100
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    • 2019
  • In this paper three damaged exterior RC beam-column joints made of recycled aggregate concrete (RAC) were repaired. The aim of the study was to restore back the lost capacity of the beam-column joint to the original state or more. A relatively cheap material locally available galvanized steel welded wire mesh (GSWWM) of grid size 25 mm was used to confine the damaged region and then jacketed with cement mortar. Repaired specimens were also subjected to similar cyclic displacement as those of unrepaired specimens. Seismic parameters such as load carrying capacity, ductility, energy dissipation, stiffness degradation etc. were analyzed. Results show that repaired specimens exhibited better seismic performance and hence the adopted repairing strategies could be considered as satisfactory. These findings would be helpful to the field engineers to adopt a suitable rapid and cost efficient repairing technique for restoring the damaged frame structural joints for post earthquake usage.

Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.

Durability Properties of Ultra Rapid Hardening Mortar Produced with Alumina-based Binder for Repairing Sewage Treatment Pipes (하수관거 보수용 알루미나계 결합재 초속경 모르타르의 내구 특성)

  • Eun-Ho, Kim;Byung-Jae, Lee;Sun-Mok, Lee;Yun-Yong, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.482-488
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    • 2022
  • In this study, the durability of ultra rapid hardening mortar for sewage pipe was evaluated by type of mortar binder. As a result of analyzing the internal structure for each type of mortar, it was confirmed that Al2(OH)3 was generated in the internal structure of the CAC-based mortar, and its corrosion resistance was superior to that of other types of mortar. As a result of the compressive strength test, OPC had the tsmallest strength, followed by CAC100 > CAC100P > CAC80. This trend was similar to the previous study results. Chloride ion penetration resistance and freeze-thaw test showed similar trends. That is, CAC and C12A7 were better than OPC, and CSA was worse than OPC. This is mostly beacuse of cracks caused by expansion of CSA-based mortar. CAC100P mix showed the best chemical resistance. It is thought that this is because the alumina gel formed inside the mortar and the polymer combine to make the internal structure more dense.

Ability to Resist Chloride Ion Penetration and Dry Shrinkage Evaluation of Magnesium Phosphate Ceramics (인산마그네슘 세라믹의 염소 이온 투과 저항성 및 길이변화 특성에 관한 성능 평가)

  • Ko, Jeong-Won;Yang, Wan-Hee;Park, Dong-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.4
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    • pp.341-348
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    • 2017
  • The performance degradation of concrete pavement by winter deicer is very serious in Korea, and its maintenance and rehabilitation brings a high expense. Therefore, a suitable method for rehabilitation of such concrete pavement and repair material of proper performance are required. In this study, the properties of compressive strength, ability to resist chloride ion penetration, and properties of dry shrinkage of magnesium phosphate ceramics were assessed to evaluate its applicability as a repair material for concrete pavement in Korea. As a result, the mortar flow showed a normal level of 190 mm, but the viscosity was high and the self-flow ability was poor. The setting time was 12 minutes, leading very rapid-hardening, and thus a prompt work was required. The compressive strength of mortar was 38.4MPa in 2 hours, 73.8MPa in 24 hours, and 111.0MPa in 28 days, showing a significant level. As a result of the test to chloride ion penetration resistance, mortar showed 143 Coulombs, and concrete showed 172.6 Coulombs, which fell under very low level. The drying shrinkage of MPC concrete in 40 days was below $60{\times}10-6$, and comparing with normal cement concrete, it showed the level below 1/10 of other concrete to secure an excellent volume stability. As above, magnesium phosphate ceramics has excellent strength performance, chloride ion penetration resistance, and volume stability, and this in the future shall be used in construction under the consideration of working time or workability, requiring further improvement for such performance.