• Title/Summary/Keyword: Remote diagnosis monitoring system

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Design of Web based Remote Monitoring & Diagnosis System for Machine Tool (Web based 공작기계 원격감시.진단시스템 설계)

  • 김동훈;김선호;이은애;한기상;권용찬;김주한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1005-1010
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    • 2000
  • Internet service has widely used in office automation such as, manufacturing management purchase, and material resource. Nowadays, factory automation and shop floor control system including CAD/CAM department need a web based monitoring and diagnosis to achieve global collaboration and tole-service. This raper deal with design of web based remote monitoring and diagnosis system which concerned with open architecture controller for machine tool.

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Remote Fault Diagnosis and Maintenance System for NC Machine Tools (공작기계용 원격 고장진단 및 보수 시스템)

  • 신동수;현웅근;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.19-25
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    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

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On-line Remote Diagnosis System for DC Bus Capacitor of Power Converters Using Zigbee Communication (Zigbee통신을 이용한 전력변환기기의 DC Bus 커패시터의 온라인 원격 고장진단 시스템)

  • Chung, Wan-Sup;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.1
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    • pp.29-34
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    • 2015
  • DC bus electrolytic capacitors are used in variety of equipments as smoothing element of the power converters because it has high capacitance for its size and low price. It is responsible for frequent breakdowns of many static converters and inverter drive systems. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure of power converter. In this paper, the on-line remote diagnosis monitoring system for DC BUS electrolytic capacitors of power converter using low-cost type Zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using AC coupling method of DC link ripple voltage/current. The Zigbee communication-based experimental results show that the proposed remote DC capacitor diagnosis monitoring system can be applied to DC/DC converter and UPS successfully.

A development of Diagnosis Monitoring System for UPS DC Link Capacitors using Zigbee Wireless Communication (Zigbee 무선통신을 이용한 UPS DC링크 커패시터의 고장 모니터링 시스템 개발)

  • Kim, Dong-Jun;Shon, Jin-Geun;Jeon, Hee-Jong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.61 no.1
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    • pp.41-46
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    • 2012
  • Electrolytic power capacitors have been widely used in power conversion system such as inverter or UPS because of characteristics of large capacitance, high-voltage and low-cost. The electrolytic capacitor, which is most of the time affected by the aging effect, plays a very important role for the power-electronics system quality and reliability. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure. In this paper, the on-line remote diagnosis monitoring system for UPS DC link electrolytic capacitors using low-cost single-chip zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using BPF modeling of DC link ripple voltage/current. Zigbee-based hardware experimental results show that the proposed remote capacitor diagnosis monitoring system can be applied to UPS successfully.

Development of an Open Architecture CNC and Integration with Intelligent Modules (개방형 CNC 개발 및 지능형 모듈 통합)

  • 윤원수;이강주;김형내;이은애;박천기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.37-41
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    • 2002
  • This study has been focused on the development of an open architecture CNC system and integration of core application technology for machine tool such as a remote monitoring/diagnosis system, NURBS interpolation, and cutting process simulation. To do this, we have developed a comprehensive CNC software including the basic HMI, screen editor, ASF, and visual builder. As a control hardware system for machine tool, the universal I/O module and CNC main unit have been developed. Then the remote monitoring/diagnosis system and NURBS interpolation have been implemented in the CNC software. The cutting simulation software will be used for enhancing the productivity of machine tools. Through a simulator and test bed, the whole technology has been verified.

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Development of New Linux Embedded Intelligent Controller and Remote Monitoring System for Bridge Diagnosis (교량진단을 위한 새로운 Linux 실장 지능형 제어기 및 원격 모니터링 시스템 개발)

  • 박세현;송근영
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.3
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    • pp.526-531
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    • 2003
  • In this paper, we implement embedded Linux intelligent controller and remote monitoring system for Bridge Diagnosis. Embedded controller as the hard core is consisted of 32 bit CPU and is designed to have processing of real time monitoring and FFT for Bridge Diagnosis. The prototype monitoring system can operate with world wide web in GUI environment by Java. Detailed design and functional analysis for monitoring system are performed by systems approach.

An Intelligent bridge with an advanced monitoring system and smart control techniques

  • Miyamoto, Ayaho;Motoshita, Minoru
    • Smart Structures and Systems
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    • v.19 no.6
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    • pp.587-599
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    • 2017
  • This paper introduces an approach to the realization of an ICT-based bridge remote monitoring system that enables real-time monitoring and controlled adjustments for unexpected heavy loads and also for damaging earthquakes or typhoons. In this paper, an integrated bridge remote monitoring system called the "Intelligent Bridge", which consists of a stand-alone monitoring system (SMS) and a web-based Internet monitoring system(IMS), was developed for not only bridge maintenance but also as an application for a para-stressing bridge system. To verify the possibility of controlling the actual structural performance of an "Intelligent Bridge", a model 2-span continuous cable-stayed bridge with adjustable cables was constructed. The experimental results demonstrate that the implemented monitoring system supplies detailed and accurate information about bridge behaviour for further evaluation and diagnosis, and it also opens up prospects for future application of a web-based remote system to actually adjust in-service bridges under field conditions.

A Study on the Development of Remote Fault Diagnosis and Maintenance System for Machine Tool (공작기계에서의 원격고장진단 시스템 개발에 관한 연구)

  • 현웅근;신동수;박인준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.708-713
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    • 1997
  • A remote data communication system for monitoring of NC machine fault diagnosis and status is developed. This system communicates with host PC by using dial-up communication method on PSTN. The developed system consists of (1)remote communication module among NC's and host PC using PSTN, (2) 8 channels analog data sensing module, (3) digital I/O module for control of NC machine, (4) communication module between NC machine and remote data communication system using RS-232c, and (5) Software man-machine interface. This system may be applied for remote sensing of the status in Fms. To show the veridity of the developed system, several examples are illustrated.

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CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

Diagnosis Model for Remote Monitoring of CNC Machine Tool (공작기계 운격감시를 위한 진단모델)

  • 김선호;이은애;김동훈;한기상;권용찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.233-238
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    • 2000
  • CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

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