• Title/Summary/Keyword: Remeshing

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The Simulation of Dies and Forming Processes for Clod Forging by Using Rigid-Plastic Finite Element Analysis (강소성 유한요소법을 이용한 냉간단조 금형 및 가공 공정 해석)

  • 이낙규;윤정호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1070-1081
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    • 1989
  • 본 논문의 목적은 일반적인 곡면을 갖는 냉간단조 공정을 컴퓨터 시뮬레이션 을 통해 해석하고자 강소성 유한요소법의 프로그램을 개발하고, 이를 축대칭 및 평면 변형 단조성형에 적용하고자 한다. 축대칭 문제로는 산업적으로 이용이 많은 치차 블랭크(gear blank) 형태의 예제를 선택하였고 평면변형으 경우 정밀 단조품의 하나인 터어빈 블레이드(turbine blade)를 평면변형 문제로 보아 해석하였다. 한편 심한 변형을 하는 후방압출과 같은 문제의 수렴성을 향상시키고 공정을 계속적으로 해석하 기 위하여 격자 재구성기법을 도입함으로서 냉간단조 문제의 일반적인 해석을 하도록 한다.

Automatic Measurement of 3-Dimensional Profile of Free-Formed Surfaces by Using Touch-Trigger Probes (접촉감지프로브를 이용한 자유곡면의 삼차원형상 자동측정)

  • 송창규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.407-415
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    • 1993
  • This report presents an automatic measurement method of 3-dimensional profiles of free-formed surfaces, by using a touch a touch-trigger contact probe along with a conventional coordinate measuring machine. The method proceeds in three steps; The surface profile under consideration is traced by the probe in an automatic manner, and then its measured data is compensated by considering the actual probe radius. Finally the compensated data is rearranged in the form suitable for the further processings of CAD/CAM applications. Some experimental results are discussed to verify the validity of the method suggested in this study.

Finite Element Analysis of Compound Forging Processes (복합단조 공정의 유한요소해석)

  • 전만수;문호근;이민철;서대윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.546-550
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    • 1996
  • A fully automatic computer simulation technique of axisymmetric multi-stage compound forging processes was presented in this paper. A penalty rigid-viscoplastic finite element method was employed together with an improved looping method for automatically remeshing with quadrilateral finite-elements only. An application example of six-stage axisymmetric forging processes involving one cold and two hot forging processes, two piercing processes and a sizing process was given with emphasis on automatically tracing the metal flow lines through the whole simulation.

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Simulations of the early wake behavior induced by an impulsively started a semicircualr cylinder (급 출발하는 반원형 실린더에 의한 초기 후류거동의 시뮬레이션)

  • Cho Jiyoung;Lee Sanghwan;Jin Dongsik
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.349-352
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    • 2002
  • The time-development of the wake vortices of the unsteady viscous flow past a semicircular cylinder is simulated using the vortex particle methods for direct numerical simulations(DNS). The early wake behaviour of the flow behind an impulsively started a semicircualr cylinder is evaluated for a range of Reynolds numbers between 60 and 200 with opposite body configurations respectively. The diffusion scheme based on the particle strength exchange(PSE) is used to account far the viscous effect accurately. And the vorticity generation algorithm to enforce the no-slip boundary conditions is employed. In order to redistribute particles efficiently on the distorted Lagrangian grid the particle distribution technique is adaptively revised, while maintaining the uniform resolution. The results of the simulations are compared to other experimental results.

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Multi-cracking modelling in concrete solved by a modified DR method

  • Yu, Rena C.;Ruiz, Gonzalo
    • Computers and Concrete
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    • v.1 no.4
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    • pp.371-388
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    • 2004
  • Our objective is to model static multi-cracking processes in concrete. The explicit dynamic relaxation (DR) method, which gives the solutions of non-linear static problems on the basis of the steady-state conditions of a critically damped explicit transient solution, is chosen to deal with the high geometric and material non-linearities stemming from such a complex fracture problem. One of the common difficulties of the DR method is its slow convergence rate when non-monotonic spectral response is involved. A modified concept that is distinct from the standard DR method is introduced to tackle this problem. The methodology is validated against the stable three point bending test on notched concrete beams of different sizes. The simulations accurately predict the experimental load-displacement curves. The size effect is caught naturally as a result of the calculation. Micro-cracking and non-uniform crack propagation across the fracture surface also come out directly from the 3D simulations.

Adaptive Finite Element Analysis of an Enclosed Die Forging Process of a Bevel Gear and its Experimental Verification (베벨기어 폐쇄냉간단조 공정의 지능형 유한요소해석과 결과의 검증)

  • Lee Min-Cheal;Park Rae-Hun;Jun Byoung-Yoon;Joun Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.37-43
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    • 2006
  • In this paper, an approach to adaptive finite element analysis of three-dimensional forging processes is presented with emphasis on remeshing. In the approach, an optimal tetrahedral element generation technique is employed and the mesh density is specified by the combination of the weighted normalized effective strain and the normalized effective strain rate as well as the weighted normalized curvature. The approach is applied to computer simulation of an enclosed die forging process of a bevel gear and its results are compared with its related experiments. It has been shown that the analyzed results are in good agreement with the experimental ones.

FE Analysis of electromechanical device including moving part using LSM (LSM을 이용한 이동체를 포함하는 전기기기의 유한요소 해석)

  • Baek, Myung-Ki;Sung, Tan-Il;Choi, Yoon-Seok;Kim, Young-Sun;Park, Il-Han
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.796-797
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    • 2008
  • This paper presents a coupling scheme of LSM(Level Set Method) and Poisson's equation to analyze the dynamic performance of electromagnetic system with moving parts. Remeshing process is necessary to analyze the dynamics of moving object using finite element method. LSM is useful for analysis of moving objects or propagating models in time varying system. In this paper, we proposed the material setting technique of mover using level set function. To validate the algorithm, we adopted the simple hinged electromagnet model with moving arm. The results of simulation are reasonable as expect.

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Numerical Simulation of Blood Cell Motion in a Simple Shear Flow

  • Choi, Choeng-Ryul;Kim, Chang-Nyung;Hong, Tae-Hyub
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1487-1491
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    • 2008
  • Detailed knowledge on the motion of blood cells flowing in micro-channels under simple shear flow and the influence of blood flow is essential to provide a better understanding on the blood rheological properties and blood cell aggregation. The microscopic behavior of red blood cell (RBCs) is numerically investigated using a fluid-structure interaction (FSI) method based on the Arbitrary-Lagrangian-Eulerian (ALE) approach and the dynamic mesh method (smoothing and remeshing) in FLUENT (ANSYS Inc., USA). The employed FSI method could be applied to the motions and deformations of a single blood cell and multiple blood cells, and the primary thrombogenesis caused by platelet aggregation. It is expected that, combined with a sophisticated large-scale computational technique, the simulation method will be useful for understanding the overall properties of blood flow from blood cellular level (microscopic) to the resulting rheological properties of blood as a mass (macroscopic).

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Study of Shape Optimization for Automobile Lock-up Clutch Piston Design with B-spline Curve Fitting and Simplex Method (B-spline Curve Fitting 과 심플렉스법을 적용한 자동차 록업클러치 피스톤 형상최적설계에 관한 연구)

  • Kim, Choel;Hyun, Seok-Jeong;Son, Jong-Ho;Shin, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1334-1339
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    • 2003
  • An efficient method is developed for the shape optimization of 2-D structures. The sequential linear programming is used for minimization problems. Selected set of master nodes are employed as design variables and assigned to move towards the normal direction. After adapting the nodes on the design boundary, the B-spline curves and mesh smoothing schemes are used to maintain the finite element in good quality. Finally, a numerical implementation of optimum design of an automobile torque converter piston subjected to pressure and centrifugal loads is presented. The results shows additional weight up to 13% may be saved after the shape optimization.

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Inverse Finite Element Analysis of Autobody Structures with a Direct Mesh Mapping Method for Crash Analysis Considering Forming Effets (직접격자 사상법을 이용한 차체 구조물의 유한요소 역해석 및 성형효과를 고려한 충돌해석)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.457-464
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    • 2002
  • A finite element inverse analysis is utilized to consider forming effects of an S-rail on the assessment of the crashworthiness with small amount of computation time. A crash analysis can be directly performed after the inverse simulation of a forming process without a smoothing or remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from a sliding constraint surface that is extracted from the die and punch set. Analysis results demonstrate that energy absorption of structures is increased when simulation considers forming effects of thickness variation and work hardening. The finite element inverse analysis is proved to be an effective tool in consideration of forming effects for the crash analysis.