• Title/Summary/Keyword: Remanufacture

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Deformation Characteristics and Sealing Performance of Metallic O-rings for a Reactor Pressure Vessel

  • Shen, Mingxue;Peng, Xudong;Xie, Linjun;Meng, Xiangkai;Li, Xinggen
    • Nuclear Engineering and Technology
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    • v.48 no.2
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    • pp.533-544
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    • 2016
  • This paper provides a reference to determine the seal performance of metallic O-rings for a reactor pressure vessel (RPV). A nonlinear elastic-plastic model of an O-ring was constructed by the finite element method to analyze its intrinsic properties. It is also validated by experiments on scaled samples. The effects of the compression ratio, the geometrical parameters of the O-ring, and the structure parameters of the groove on the flange are discussed in detail. The results showed that the numerical analysis of the O-ring agrees well with the experimental data, the compression ratio has an important role in the distribution and magnitude of contact stress, and a suitable gap between the sidewall and groove can improve the sealing capability of the O-ring. After the optimization of the sealing structure, some key parameters of the O-ring (i.e., compression ratio, cross-section diameter, wall thickness, sidewall gap) have been recommended for application in megakilowatt class nuclear power plants. Furthermore, air tightness and thermal cycling tests were performed to verify the rationality of the finite element method and to reliably evaluate the sealing performance of a RPV.

The Cold Welding Properties for Al Wire of Aged Overhead Conductor (폐가공송전선 Al선재 냉간접합 특성)

  • Kim, Shang-Shu;Ku, Jae-Kwan;Lee, Young-Ho;Kim, Byung-Geol
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.5
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    • pp.415-420
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    • 2013
  • The new recycling technology for aged Aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The weld of aged aluminum wires play a vital role in remanufacture process. The paper investigates the mechanical properties during cold welding process of aged Aluminum wire. The tensile tests and microscopic analysis results are discussed to underscore the hardening features of welded aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

A Study for Improving the Vehicle Dismantling and Recycling System of Korea (한국의 자동차 해체·재활용 제도 개선 연구)

  • Lyou, Byung-Woon
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.4
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    • pp.24-30
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    • 2016
  • In Korea, the Vehicle Dismantler and Recycler industry is supervised by the Ministry of Land, Infrastructure and Transport under the Automobile Management Act. Also, Korean Automotive recycling businesses are supervised by the Minister of Environment under the Resource Recirculation Act. The main concern of the Minister of Environment is how the wastes from Dismantled vehicles will be environmentally removed, stored, treated, recycled or disposed. In 2000, the European Union (EU) adopted the End-of-Life Vehicles Directive (2000/53/EC) which required Members to ensure the collection, treatment and recovery of end-of-life vehicles (ELVs). The Directive, the most tightly regulated and precautionary legal systems, required that the last owner of a vehicle could drop off the ELV at an authorized treatment facility and that the producers of the ELV should pay the cost of the program. The adoption of the ELVs directive has led the development of Automotive Dismantler and Recycler networks to reuse, refurbish, remanufacture, recycle and recover parts and materials embedded in ELVs. Also, the ELVs directive which has had an insignificant impact on Korean manufacturers has strong presence in the European market and has been successfully externalized on them. The Korean manufacturers not only achieve the 85% recycling target set by the ELVs directive but also meet the Extended Producer Responsibility (EPR) which requires manufacturers to contribute dismantling process. In order to improve the Korean vehicle dismantling and recycling system, the Automobile Management Act and the Resource Recirculation Act should be harmonized. Particularly the roles of the Ministry of Land, Infrastructure and Transport and the Minister of Environment should be sharply divided. Like Japan, the ELV management needs to be highly centralized, regulated, and controlled by the ministry specialized in Vehicle, namely the Ministry of Land, Infrastructure and Transport and the sub organizations. Like EU Members, recovery, reuse, and recycling must be distinguished. Recovery is defined as the final productive use of the parts and materials embedded in ELVs, which includes reuse and remanufacture of parts and recycling of the other materials. Dismantling process and reuse and remanufacture of parts must be governed by the Ministry of Land, Infrastructure and Transport. For environmental recycling or disposal of waste materials, such as CFCs, glass and plastic material, and toxic substances, governmental financial support system should be in place.

Decision of optimal incentives and total order quantity with consideration of return rate of remanufacturing product (재생산 제품의 회수율을 고려한 최적 인센티브 및 총 주문량 결정)

  • Lee, Yong-Hyun;Lee, Chul-Ung
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.8
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    • pp.165-176
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    • 2011
  • In this paper, we develop the cost minimization model to select two incentives and total order quantity with consideration of remanufacture company's return incentive. Return rate is sensitive to the incentive that the manufacture company offers. Using a EOQ(Economic Order Quantity) model of a cost minimization, we show concavities of the model about two incentives and total order quantity respectively. According to the proposed algorithm using the concavities, we find out the optimized incentive prices and total order quantity. Through numerical study, we examine sensitive analysis of the incentive price and order quantity for each parameter when the return rate is sensitive to incentive. Company lessens incentive to reduce total price. However, this makes the total price increase due to a diminution of return quantity. We expect that domestic or overseas remanufacture businesses are able to decide optimal incentive and total order quantity by this research.

The Drawing Properties of Aluminum Wire in Aged Overhead Conductor (폐가공송전선용 Al선재의 신선가공 특성)

  • Kim, Shang-Shu;Ku, Jae-Kwan;Lee, Young-Ho;Kim, Byung-Geol
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.6
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    • pp.482-487
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    • 2013
  • The new recycling technology for aged aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The drawing process of aged aluminum wires play a role in remanufacture process. Drawing process was performed under lubricant. The speed of drawing was between 500 m/min and 1,000 m/min. These machines have 11 or 12 dies house for breakdown of the feedstock. Material of the die is tungsten carbide and they have generally 25% reduction ratio. The paper investigates the mechanical properties during drawing process of aged aluminum wire. The results of tensile tests and microscopic analysis were discussed to underscore the hardening features of drawing aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

A Study on Remanufacturing Industry for Automobile Parts (자동차부품 재제조산업에 관한 연구)

  • Mok, Hak-Soo;Jeon, Chang-Su;Han, Chang-Hyo;Song, Min-Jun;Park, Byung-Sun;Kwak, Hyun-Soo;Park, Sang-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.184-191
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    • 2008
  • In this paper, it was performed to protect the remanufacturing industry of domestic automobile part and grasp the latest tendency of remanufacturing industry of domestic automobile part for development of remanufacturing technology and economical support of government. Research on the present statue of the remanufacturing industry was indicated that the number of remanufacture enterprises about automobile part, the annual, the number of employee in remanufacture and the type of remanufacturing. The general problems were presented which blocked the activities of domestic automobile part. It was also presented that problem of remanufacturing technology side and quality assurance of remanufactured automobile part and found out solution.

RELIABILITY TEST DESIGN Of REMANUFACTURED STEERING GEAR OIL SEAL

  • Gafurov, Alisher;Jung, Do-Hyun;Song, Hyun-Seok
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.265-270
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    • 2011
  • This paper describes a reliability/durability test of the remanufactured steering gear units. There used to be government restrictions to remanufacture certain types of automotive components regarding safety of passengers. Nevertheless, scientific approach to sustainability and remanufacturing process provided solid evidence of highly beneficial sides of reusing the products. Failure mode analysis of the steering gear unit is performed and main failure is found out. The unit is remanufactured by fixing the failure and its quality is assessed through designing a new sequence of loading events. Oil leakage is witnessed as a possible failure and its volume is measured. Conclusions based on laboratory condition durability test are given at the end.

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Inventory Management Practices Approach to Reverse Logistics

  • Wang, Dja-Shin;Koo, Tong-Yuan
    • Industrial Engineering and Management Systems
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    • v.9 no.4
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    • pp.303-311
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    • 2010
  • In the last few years growing interest has been dedicated to supply chain management. Modeling complexity is added to supply chain coordination problem by accounting for reverse logistics activities. The objective of this paper is to extend inventory model of manufacturing factory with respect to the production of raw material of forward logistics and recycling material of reverse logistics. The proposed model is applied to a plastic recycling process plant located in Taiwan. The case study improvement scheme shows when the recycling rate of recycling material increases from 15% to 50%, the total inventory cost of manufacturing factory decreases by 12.82%, safety stock volume decreases by 41.19% and the reorder quantity is down by 50.96%. This paper finds whether the results of the model can reach the economic profit through quantitative analysis and encourages companies integrate reverse logistics into the supply chain system.

Development Strategy of Domestic Construction Machinery Remanufacturing Industry (국내 건설기계 재제조산업의 발전전략)

  • Choi, Byung Woon
    • Prospectives of Industrial Chemistry
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    • v.20 no.5
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    • pp.37-45
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    • 2017
  • 현재 국내 건설기계 부품의 대부분이 수명 시간이 도래한 중고 장비가 동남아시아 등지로 재제조 되지 않고 수출되거나 폐기되고 있다. 이를 재제조함으로써 자원순환이란 관점에서의 많은 경제적 환경적 이점들을 충족하고자 하며, 선진국들과 중국도 일찍이 건설기계 부품 재제조 사업을 장려하고 있다. 재제조 사업은 부가가치가 높아 여러 국가의 유명 완성차 업체가 직접 참여하여 재제조함으로써 많은 건설 시공사와 수요처들에게 판매하고 있고, 수익성도 높아 완성차 제조 기업 중 재제조 사업으로 총 매출 중 20%를 차지할 만큼 적극적이다. 그러나 국내는 이제 2016년 건설기계 부품 재제조 협회를 창립하면서 음성적으로 재제조하여 왔던 기업을 양성화함은 물론 기반 인프라 구축을 통하여 선진 기업과의 조속히 격차를 줄여 나가고 있다. 또한 재제조에 대한 공정 기술을 개발함과 동시에 전국 인프라 구축을 통하여 산업의 활성화를 꾀하고자 건설기계 부품 산업의 발전 전략을 수립하여 본 기고에 제시하여 보았다.

Failure Mode and Effect Analysis for Remanufacturing of the Old Extrusion Press (노후 압출기의 재제조를 위한 고장모드 영향분석)

  • Jung, Hang-Chul;Yun, Sang-Min;Oh, Sang-Ho;Baeg, Chang Hyun;Kong, Man-Sik
    • Clean Technology
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    • v.27 no.4
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    • pp.297-305
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    • 2021
  • In the domestic aluminum industry, the extrusion process is a major process accounting for more than 40% of the total production. However, most domestic aluminum extrusion companies produce aluminum using old equipment that is more than 30 years old. Extrusion press is when the equipment is not replaced before the wear and breakage of major parts occur, reducing productivity and increasing the defect rate compared to new equipment. The old extrusion press often loses part drawings, so it is difficult to repair them properly on-site and to remanufacture them due to the lack of technical skills for maintenance. Therefore, a systematic remanufacturing plan must be designed from dismantling the equipment. In this study, remanufacturing FMEA was devised to remanufacture old extrusion press. The risk priority was analyzed by considering the degree of damage to the recycled parts, the cycle due to breakage/damage during the extrusion process, and the value of recycling resources due to remanufacturing. To standardize the remanufacturing process, remanufactured FMEA was performed through part analysis according to the structural analysis of the extrusion press. In addition, remanufacturing priorities were selected for each part, while remanufacturing itself was studied for efficiency of resource circulation and product quality stabilization.