• Title/Summary/Keyword: Reliability qualification

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Evaluation of Reliability for Welded thick steel joint (후판 강용접부의 신뢰성 평가)

  • 최원두;이영호;길두송;박상기
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.327-329
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    • 2004
  • Reliability evaluation of the welded structure for industrial structures/facilities such as power plant and petro-chemical refinery facilities is very important, and especially the reliability diagnosis of the structure is based on the exact evaluation of materials properties. But, the conventional Pre-Qualification test had the difficulty of evaluating the real material properties in the field because the test was made on the specimen with the simulated welding for the in-field welding condition. Therefore, a continuous indentation technique was proposed for simple and non-destructive testing of in-field structures and for selective testing of local range such as heat affected zone and weldment.

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Reliability Analysis of Mechanical Component with Multiple Failure Modes (다수의 고장모드를 가지는 기계부품의 신뢰성 분석)

  • Chang, Mu Seong;Choi, Byung Oh;Kang, Bo Sik;Park, Jong Won;Lee, Choong Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1169-1174
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    • 2013
  • Most products are indeed governed by multiple failure modes. However, there are few cases in which reliability analysis applies to only one failure mode at a time. Furthermore, reliability data do not include information about failure modes, or the reliability analysis is performed using a representative failure mode. The Weibull shape parameter for failure modes is more important than one for products in the reliability qualification test. This paper presents reliability analysis methods for a mechanical component with multiple failure modes. These methods include the competing failure modes (CFM) method and the mixed Weibull method. Pneumatic cylinder test data with three failure modes are presented to estimate the shape parameter for each separate failure mode. In addition, reliability measures (B10 life, characteristic life) of the pneumatic cylinder considering three failure modes were compared with those assuming a single failure mode.

Development of Guidelines for seismic isolation Design of LMR (액체금속로 면진설계를 위한 지침서 개발)

  • Yoo, Bong;Koo, Gyeong-Hoi;Lee, Jae-Han
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1998.04a
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    • pp.147-154
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    • 1998
  • The purpose of this paper is to propose the draft guidelines of seismic isolation design of Liquid Metal Reactor (LMR) using high damping laminated rubber bearings. The scopes of guidelines include design requirements of a seismically isolated system and components, seismic isolator, isolation system, interface system between seismic isolation and non-seismic isolation part, qualification and acceptance tests of seismic isolator, seismic isolation reliability, and seismic safety and monitoring system. Proposed guidelines shall be revised to extend to general design guideline for nuclear facilities by further research and discussions.

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Analysis of Maximum Generating Power Drop of PV Module Under the Continuous Artificial Light Irradiation Test Condition (연속 광조사 조건에서의 태양전지모듈의 연간 최대출력 저하율 변화 예측 분석)

  • Kim, Kyungsoo;Yun, Jaeho
    • Current Photovoltaic Research
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    • v.6 no.3
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    • pp.69-73
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    • 2018
  • PV system is consisted with PV module, inverter and BOS(balance of system). To have robustic operation more than 20 years, the expected and guaranteed durability and reliability of products should be met. Almost components of PV system are qualified through IEC standards at test laboratory. But the qualification certificate of product does not ensure long-term nondefective operation. PV module's expected life time is nowadays more than 20 years and annual maximum power degradation ratio would be less than -1%. But the power degradation ratio is basically based on real data more than several years' record. Developing test method for ensuring annual maximum power degradation ratio is very need because there are many new products every month with new materials. In this paper, we have suggested new test method under continuous artificial light irradiation test condition for analyze expected maximum power drop ratio.

Reliability Evaluation of Concentric Butterfly Valve Using Statistical Hypothesis Test (통계적 가설검정을 이용한 중심형 버터플라이 밸브의 신뢰성 평가)

  • Chang, Mu-Seong;Choi, Jong-Sik;Choi, Byung-Oh;Kim, Do-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1305-1311
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    • 2015
  • A butterfly valve is a type of flow-control device typically used to regulate a fluid flow. This paper presents an estimation of the shape parameter of the Weibull distribution, characteristic life, and $B_{10}$ life for a concentric butterfly valve based on a statistical analysis of the reliability test data taken before and after the valve improvement. The difference in the shape and scale parameters between the existing and improved valves is reviewed using a statistical hypothesis test. The test results indicate that the shape parameter of the improved valve is similar to that of the existing valve, and that the scale parameter of the improved valve is found to have increased. These analysis results are particularly useful for a reliability qualification test and the determination of the service life cycles.

Validation Method of ARINC 661 UA Definition File and CDS Configuration File for DO-330 Tool Qualification (DO-330 도구 자격인증을 고려한 ARINC 661 UA 정의 파일과 CDS 설정 파일의 유효성 확인 방법)

  • Younggon Kim
    • Journal of Platform Technology
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    • v.10 no.4
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    • pp.11-24
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    • 2022
  • The tool for developing airborne software requires the same level of safety as airborne software because the tool whose output is part of the airborne software and thus could insert an error into the airborne software. This paper describes how to ensure the reliability of the tool output that becomes a part of the airborne software by validating of the input and output files of the tool when generating the ARINC 661 standard UA definition file and the CDS configuration file through the A661UAGEN tool of Hanwha Systems. We present the method to validate XML data structure and contents with an XML schema definition, which is an input of the A661UAGEN tool. And the method to validate the output binary data by using mask data for the corresponding data structure and valid value, which is the output of the A661UAGEN tool, was presented. As such, validation of the input and output of the tool improves the reliability of binary DFs and CDs integrated into the airborne software, allowing airborne software developers to utilize the tool to ensure safety in developing the OFP.

Thermal Vacuum Test and Thermal Analysis for a Qualification Model of Cube-satellite STEP Cube Lab. (큐브위성 STEP Cube Lab.의 임무 탑재체 인증모델의 열진공시험 및 열모델 보정을 통한 궤도 열해석)

  • Kang, Soo-Jin;Ha, Heon-Woo;Han, Sung-Hyun;Seo, Joung-Ki;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.2
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    • pp.156-164
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    • 2016
  • Qualification model(QM) of main payloads including concentrating photovoltaic system using fresnel lens, heating wire cutting type shockless holding and release mechanism, and MEMS-based solid propellant thruster have been developed for the STEP Cube Lab.(Cube Laboratory for Space Technology Experimental Project), which is a pico-class satellite for verification of core space technologies. In this study, we have verified structural safety and functionality of the developed payloads under a qualification temperature range through the QM thermal vacuum test. Additionally, a reliability of thermal model of the payloads has been confirmed by performing a thermal correlation based on the thermal balance test results.

원격측정명령처리기 성능검증모델 개발

  • Kim, Joong-Pyo;Koo, Cheol-Hea;Choi, Jae-Dong;Chae, Jong-Won;Kim, Jung-Hoon;Koo, Ja-Chun
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.86-94
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    • 2005
  • This paper shows the results of design, analysis, manufacturing and test performed to develop the CTU(Command Telemetry Unit) EQM(Engineering Qualification Model). According to the key requirement specifications, the logics and circuits of each board are designed. In order to validate designs, some worst case, part stress, reliability, FMECA, radiation environment and launch environment analyses are performed. After manufacturing and assembling all boards, all functions of CTU EQM are verified through the functional test, environmental test and ETB test.

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Development of Accelerated Life Test Method for Constant Electrical Potential Electrolysis Gas Sensor (정전위 전해식 가스센서의 가속수명시험법 개발)

  • Yang, Il Young;Kang, Jun Gu;Yu, Sang Woo;Oh, Geun Tae;Na, Yoon Gyoon
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.180-191
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    • 2016
  • Purpose: The purpose of this study was to develop the accelerated life test method for Constant Electrical Potential Electrolysis gas sensor (CEPE gas sensor). Methods: The parts and modules of CEPE gas sensor were analyzed by using Reliability Block Diagram (RBD). Failure Mode and Effect Analysis (FMEA) and Quality Function Deployment (QFD) methods were performed for each part to determine the most affecting stress factor in its life cycle. The long term testing was conducted at three different dry heat levels and the acceleration factor was developed by using Arrhenius relationship. Conclusion: The acceleration factor for CEPE gas sensor was developed by using FMEA, QFD, and statistical analysis for its failure data. Also qualification tests were designed to meet the target life.

A Study on the Rectifying Inspection Plan & Life Test Sampling Plan Considering Cost (소비자 보호를 위한 선별형 샘플링 검사와 신뢰성 샘플링 검사의 최적설계에 관한 연구)

  • 강보철;조재립
    • Journal of Korean Society for Quality Management
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    • v.30 no.1
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    • pp.74-96
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    • 2002
  • The objectives of this study is to suggest the rectifying sampling inspection plan considering quality cost. Limiting quality level(LQL) plans(also called LTPD plans) and outgoing quality(OQ) plans are considered. The Hald's linear cost model is discussed with and without a beta prior for the distribution of the fraction of nonconforming items in a lot. It is assumed that the sampling inspection is error free. We consider the design of reliability acceptance sampling plan (RASP) for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and K C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level(1-$\beta$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using simple linear cost model considering product cost, capability of environment chamber, environmental test cost, and etc. Especially, we consider a reliability of lots that contain some nonconforming items. In this case we assumed that a nonconforming item fail after environmental life test. Finally, we develope the algorithm of the optimal sampling inspection plan based on minimum costs for rectifying inspection and RASP. And computer application programs are developed So, it is shown how the desired sampling plan can be easily found.