• 제목/요약/키워드: Reliability life

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공구의 신뢰성 향상을 위한 수명 예측 프로그램 개발 (Development of a Tool Life Prediction Program for Increasing Reliability of Cutting Tools)

  • 김봉석;강태한;강재훈;송준엽;이수훈
    • 한국공작기계학회논문집
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    • 제14권3호
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    • pp.1-7
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    • 2005
  • The prediction for tool life is one of the most important factors for increasing reliability, stability, and productivity of manufacturing system. This paper deals with a tool life prediction method in view of reliability assessment for cutting tools. In this study, flank wear was focused among multi-factors deciding the tool wear state. First, tool life was predicted by correlation between flank wear and cutting time, based on the extended Taylor tool life equation of turning, including parameters of cutting speed, feed rate, and cutting depth. Second, each of cutting conditions of end-milling was equivalently converted to apply ball end-mill data to the extended Taylor equation. The web-based prediction program for tool life was developed as one of reliability assessment programs for machine tools.

수문용 대형 유압실린더의 신뢰성 평가 (Reliability assessment test for heavy sluice gate of hydraulic cylinder)

  • 이용범;현동수;김형의;이근호;정동수
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2001년도 정기학술대회
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    • pp.91-97
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    • 2001
  • These Study are for the development of the reliability assessment test code and test equipment and test procedures of the heavy sluice gate hydraulic cylinder. Because there is no reliability test code for the heavy sluice gate hydraulic cylinder inside and outside of the country, the modified reliability test code is made reference for the related existing standards like as ISO, JIS, MIL, TUV, DIN, KS and etc. In this study, the novel method is proposed to evaluate efficiency of the heavy sluice gate hydraulic cylinder on the loading conditions and established the conditions of the acceleration life test to reduce the testing time and cycles. The testing equipments for life test, lode operating test, high and low temperature test and salt spray test have been established for 8 month, and the reliability tests are accomplished. The test results of the heavy sluice gate hydraulic cylinder which is produced and tested initially in Korea are satisfied the durability life cycle on the using conditions.

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유도탄의 신뢰성 향상 방안 고찰 (A Study on the Reliability Improvement of Guided Missile)

  • 김보현;황경환;허장욱
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권3호
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    • pp.208-215
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    • 2016
  • Purpose: ASRP for the domestic development guided missiles requires not only for the reliability evaluation of the products in storage but also for the life cycle management of the products including development prototypes and initial production items. Methods: For this purpose, it should be performed to build a performance database before and after the accelerated aging test with shelf life items including development prototypes and initial production items, based on which the lifetime prediction should also be carried out. In addition, HILS must be applied for the acceptance test with the initial and follow-up production items, and also for ASRP for the long-term storage products in order to secure systematic quality assurance. Results: The results for the life cycle reliability Improving of domestic development of guided missiles are DB building of prescription Item performance, active application of HILS, Management associated with guided missiles life cycle and to Secure technology data about the introduction of foreign guided missiles. Conclusion: Furthermore, it is demanded that DTaQ, the managing agency of ASRP, actively take part in the process to maintain reliability engagement consistency over the life cycle of guided missiles.

Life Analysis and Reliability Prediction of Micro-Switches based on Life Prediction Method

  • Ji, Jung-Geon;Shin, Kun-Young;Lee, Duk-Gyu;Song, Moon-Shuk;Lee, Hi-Sung
    • International Journal of Railway
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    • 제5권1호
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    • pp.1-9
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    • 2012
  • Reliability means that a product maintains its initial quality and performance at a certain period of time (time, distance, cycle etc) under given condition without failure. The given conditions include both environmental condition and operating condition. Environmental condition means a common natural environment such as temperature, humidity, vibration, and working condition means an artificial environment such as voltage, current load, place for installment, and hours of use, which occurs during the life of the product. In the field of railway vehicles, it is mandatory to use a part with the proved reliability as the extension of the life of vehicle become highly necessary. But the reliable assessment method for the reliability of the part is insufficient. If the reliability of the railway vehicle parts could be assessed by using the field data, the reliability of the entire system could also be evaluated reliably. In this study, life span of micro-switch for master controller is analyzed and prediction is performed based on its field data given by an operator considering the special circumstances of railway vehicles such as the operation of a large number of trains on the same line.

접촉연소식 가스센서의 수명시험기준 개발 (Development of Life Test Specification for Catalytic Gas Sensor)

  • 강준구;박정원;황동훈;함중걸
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제6권1호
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    • pp.37-50
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    • 2006
  • The accelerated life tests of the catalytic gas sensor were performed at three different gas concentration conditions. From the test data, the power-Weibull model was estimated and the acceleration factor between test condition 25%LEL(Lowe Explosive Limit) and use condition 5%LEL was about 3 according to this acceleration model. Using this acceleration factor, life test specification for qualifying that B10 lifetime of the catalytic gas sensor meets the goal lifetime (5 years) was designed.

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열 스트레스에 의한 고무 오링의 가속수명시험에 관한 연구 (Study on Accelerated Life-time Test of O-ring Rubber by Thermal Stress)

  • 신영주;정유경;최길영;신세문
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제7권1호
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    • pp.31-43
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    • 2007
  • The function of O-ring seals is to prevent leakage during the service life of the components in which they are installed. The life prediction of O-ring is very important at various industry fields. Generally, to evaluated the long-term performance of O-ring in severe environments has applied a life prediction technique based on accelerated life test (ALT). In this work, Accelerated thermal aging test(l20, 130, 140, $150^{\circ}C$) of O-ring was applied for life prediction of O-ring. The property changes after thermal aging test was measured using TGA, DSC, FT - IR, Video Microscope and SEM. Shape parameter and life prediction were obtained using MINITAB program.

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피스톤 조립체의 수명예측을 위한 가속실험모델에 관한연구 (A study on the accelerated life test model for life prediction of piston assemblies)

  • 이용범;김형의;송규조;김태석
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.116-125
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    • 2006
  • Piston assemblies, which are key components of hydraulic high pressure pumps & motors, are major failure products operating at high pressure and high speed, and the main failure mode is wearout of the shoe surface. To predict the actual life of piston assemblies. we require to find out the most sensitive parameters and establish related empirical formula. In this study, we analyzed the life of piston and shoe assemblies in accordance with variation of speed, pressure, and temperature to reduce the life test time, then analyzed the result of combined accelerated life test which is applied by high speed, speed pressure, and high temperature simultaneously, and finally developed combined accelerated life test model.

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자동차 흡기유동제어밸브의 초가속수명시험 및 수명시험을 위한 신뢰성연구 (A Study on the HALT & Life time Test of the Swirl Control Actuator)

  • 김성옥;박상욱;이진식
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제14권1호
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    • pp.59-70
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    • 2014
  • The requirements of reliability verification for new products and technology are increasing more and more in accordance with the trend of climate change prevention and GHG reduction technology, functional skills. SCA(Swirl Control Actuator) is the important part of a car intake manifold system. This device generates swirl that is mixing the fuel and air into the engine combustion chamber. This is to improve output for engine and reduce the emission for exhaust. In this article reliability assessment criteria for swirl control actuator for automobiles are established in terms of basic HALT and life time test.

다단 기어장치의 신뢰성 평가에 관한 연구 (Reliability Evaluation of Multi-Stage Gear Drive)

  • 정태형;김용주;박승현
    • 한국공작기계학회논문집
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    • 제15권2호
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    • pp.16-23
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    • 2006
  • Recently the design of multi-stage gear drive is being highly concerned. Until now, since the researches of gear drive are focused on the design for satisfying safety factor, the reliability evaluation of multi-stage gear drive is not included. In this paper, the life and reliability models of multi-stage gear drive are proposed using methods of probability and statistics. The life and reliability of the multi-stage gear drive have been evaluated, which is based on the life and reliability of each stage gear drive. The pinion and gear lives of each stage are calculated using the Lundberg-Palmgren theory and the Weibull failure distribution. These lives are combined using methods of probability and statistics to produce a life and reliability model of multi-stage gear drive.

환경 온도변화에 대한 자동차용 엔진마운트의 수명 예측 (Lifetime prediction of the engine mount about the environment temperature variation)

  • 김형민;위신환;윤신일;신익재;김규로
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제13권1호
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    • pp.65-76
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    • 2013
  • In order to assess the reliability of engine mount for a vehicles, life test model and procedure are developed. By using this method, failure mechanism and life distribution are analyzed. The main results are as follows; i) the main failure mechanism is degradation failure of engine mount rubber by fatigue failure at dynamic load. ii) temperature is a second factor to affect a failure. iii) the life distribution of engine mount module is fitted well to Weibull life distribution and the shape parameter is 18.4 and the accelerated life model of that is fitted well to Arrhenius model.