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Experimental Study on Characteristics of Dry Wire Electrical Discharge Machining (EDM) Process (건성 와이어방전가공 프로세스 특성에 관한 실험적 연구)

  • Lee, Sang-Won;Kim, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.11-17
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    • 2010
  • This study investigates the non-traditional manufacturing process of dry wire electrical discharge machining (EDM) in which liquid dielectric is replaced by a gaseous medium. Wire EDM experiments of thin workpieces were conducted both in wet and dry EDM conditions to examine the effects of spark cycle (T), spark on-time ($T_{on}$), thickness of work pieces, and work material on machining performance. The material removal rate (MRR) in the dry wire EDM case was much lower than that in the wet wire EDM case. In addition, the thickness of workpiece and work-material were found to be critical factors influencing the MRR for dry EDM process. The relative ratios of spark, arc and short circuit were also calculated and compared to examine the effectiveness of processes of dry and wet wire EDM.

Development of Monitoring and Diagnosis System for Linear Motion Unit (직선 운동 유닛의 감시 및 진단 시스템 개발)

  • Huang, Jian;Kim, Hwa-Young;Ahn, Jung-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2012.10a
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    • pp.635-636
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    • 2012
  • In the present work, investigations by high frequency resonance technique for diagnosis of defect frequencies of linear motion unit are reported. Raw vibration signature of the moving parts at different speeds of operation has been demodulated. Envelope detected spectrum is analyzed to evaluate various defect frequencies and their energy levels. Experimentally evaluated frequencies are compared with theoretically determined defect frequencies. These frequency values and their energy levels are used to monitor intrinsic condition of linear motion unit as well as to establish severity of existing/developed defects on the LM guide and inside the LM block. Relative comparisons of linear motion units of the same type are made at various operating speeds under identical conditions of operation on the basis of identified defect frequencies and severity of defects.

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Dynamic design of rotor systme for ahigh-speed centrifuge (초고속 원심분리기의 회전시스템에 대한 동적 설계기술 연구)

  • 박종권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.607-612
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    • 1993
  • 원심분리기는 용액 속에 있는 물질을 크기와 밀도 및 모양의 다름을 이용하여 용액으로부터 분리, 정제 및 순화하는 과학기계이며 처리량의 규모에 따라 공업용과 실험실용으로 분류된다. 공업용은 처리량이 많은 반면 실험실용은 처리량이 적으나 분리효과가 좋은 특징을 갖으며 회전속도에 의해 저속, 고속 및 초고속의 원심분리기로 나뉘어진다. 초고속 원심분리기는 최초(30년대)에 침전계수의 측정을 목적으로 연구개발을 시작하였다. 이의 용도에서 사용되는 초고속원심기를 분석용 초고속원심기라 부르나 이는 50년대 이후에 점차적으로 기술적 발전을 가져와 미소물질 분리를 위한 분리용 초고속원심기로 변천이 되어 생물학분야 이외에 항공기,선박,고속철도,석유탐지,원자력,섬유공업과 반도체등 여러 분야에 이용이 되고 있다.

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Development of the Automatic Fine Polishing System (경면 다듬질을 위한 자동화 장치 개발)

  • 박균명;장진희;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.389-394
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    • 1993
  • Die making process is classified into design,manufacturing,polishing,assembly, and performance test. Die polishing is not a machining process by cutting edge of tool, but it is finishing by relative cutting movement under the surface contact between grinding particles and workpiece, and this process comprised 30~40% of total manufacturing hours. However, die polishing process is still performed by the skilled workers. Now a days, it is very difficult to secure skilled workers due to the hardworking environment and this situation will be getting worse in the future which has great difficulty of dies and molds industries.This process has the common problem on the elimination of tedious manual polishing among the tool making industries. Therefore this study is aimed at the development of an automatic polishing attachment which could be attached onthe spindle of CNC machine tool and controlled by the NC program data created by CAD/CAM system. As a result, this study will contribute the realization of automatic fine polishing process and improvement of quality level of dies and molds.

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The Effect of Mechanical Dynamization on Regenerative Bone Healing (기계적 역동화가 골절치유에 미치는 영향)

  • 이문규;최귀원;최인호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.158-161
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    • 2002
  • We investigated whether controlled dynamization enhanced regenerative bone healing of the tibia in 12 adult mongrel dogs. An average of 2 cm (∼ 10% of bone length) lengthening was obtained. The left hindlimb was allowed dynamization of 1 mm, 2 mm, and 3 mm in magnitude when 1 cm (∼ 5%) of lengthening was achieved, whereas the right hindlimb was not dynamized and served as a control. Bone mineral density (BMD) of the regenerative bone was measured periodically until nine weeks after the end of distraction. After sacrifice, uniaxial compression testing was performed. Relative BMD ratio and

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A Study on the Forming-analysis of Inner structured Design parameter (내부구조재의 설계변수에 따른 성형영향 분석)

  • Park J.H.;Choi D.S.;Jea T.J.;Kim H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1547-1550
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    • 2005
  • ISB panel, inner structured of metal in two skin and bonded, has inner structures which have low relative density, stiffness and strength with low weight of make improvement for that purpose. A kind of Inner structures have various structure types. In this paper, we have studied the Forming Limit Diagram(FLD), thickness variation and stress strain to dimple structure of sheet by analysis of Dynaform and LS-Dyna.

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A Study on Contact Force Analysis of Fixed Outer-Ring Type Epicycloid Plate Gear for Cycloidal Speed Reducer with Friction Effect (외륜 고정형 에피 사이클로이드 감속기의 작용력 해석법에 관한 연구)

  • Chang S.W.;Hong J.P.;Shin J.H.;Kwon S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1652-1655
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    • 2005
  • All teeth on the cycloidal plate gear exist in the contact motion with rollers and the forces are interacted between roller gears with cycloidal plate gears. So, the contact forces and friction forces must be required to improve the accuracy in design procedures of cycloidal speed reducers. This paper presents a force analysis considered the friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method. Finally, the paper develops CAD-program for the construction of the design automation using the proposed method.

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A Path Tracking Control Algorithm for Autonomous Vehicles (자율 주행차량의 경로추종 제어 알고리즘)

  • 안정우;박동진;권태종;한창수
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.121-128
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    • 2000
  • In this paper, the control algorithm fur an autonomous vehicle is studied and applied to an actual 2 wheel-driven vehicle system. In order to control a nonholonomic system, the kinematic model for an autonomous vehicle is constructed by relative velocity relationship about the virtual point at distance from the vehicle's frame. And the optimal controller that based on the kinematic model is operated on purpose to track a reference vehicle's path. The actual system is designed with named 'HYAVI' and the system controller is applied. Because all the results of simulation don't satisfy the driving conditions of HYAVI, a reformed control algorithm that satisfies an actual autonomous vehicle is applied at HYAVI. At the results of actual experiments, the path tracking works very well by the reformed control algorithm. An autonomous vehicle that applied this control algorithm can be easily used for a path generation algorithm.

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A Microstructural Analysis for Preventive Treatments of Vertebral Fracture (척추 골절의 예방적 치료법에 관한 미세 구조해석)

  • 김형도;탁계래;김한성;이성재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.146-149
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    • 2002
  • It is reported that the mechanical properties of vertebral trabecular bone depend on the density and the mass of bones. Osteoporosis is a systemic skeletal disease caused by low bone mass and microstructure deterioration of trabecular bone. Silva and Gibson (1997) studied the treatment of age-related bone loss using drug therapy. Vertebroplasty is a minimally invasive surgery for the treatment of osteoporosis vertebrae. This procedure includes puncturing vertebrae and filling with Polymethylmethacrylate (PMMA). However, the relative effect of drug therapy and bone cement for osteoporosis treatment is not reported yet. In this study, several 2D models of human vertebral trabecular bone are analyzed by finite element method. The mechanical behaviors of the vertebral trabecular bone treated by the drug therapy and the bone cement are compared. This study shows that bone cement treatment is more effective strategy than drug therapy to prevent the degradation of bone strength.

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Pipe Flange Measurement System Using Draw-Wire Sensor (Draw-Wire 센서를 이용한 파이프 플랜지 계측시스템)

  • 윤재웅;윤강섭;이수철;김세환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.165-168
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    • 2002
  • In most shipyards, the measurement of 3-dimensional relative position of pipes should be connected in the block depends on the manual operation. It results a very tedious and inefficient procedure, thus the proper measurement system is needed to improve productivity and accuracy. This paper describes the development results of pipe measurement system including system concepts, measuring procedures, system calibration, and its accuracy and productivity. And also, the possibility and things to be improved for application in shipyard are discussed in this paper.

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