Browse > Article

Experimental Study on Characteristics of Dry Wire Electrical Discharge Machining (EDM) Process  

Lee, Sang-Won (School of Mechanical Engineering, Sungkyunkwan Univ.)
Kim, Hong-Seok (Department of Mechanical Engineering, Seoul National Univ of Technology)
Publication Information
Abstract
This study investigates the non-traditional manufacturing process of dry wire electrical discharge machining (EDM) in which liquid dielectric is replaced by a gaseous medium. Wire EDM experiments of thin workpieces were conducted both in wet and dry EDM conditions to examine the effects of spark cycle (T), spark on-time ($T_{on}$), thickness of work pieces, and work material on machining performance. The material removal rate (MRR) in the dry wire EDM case was much lower than that in the wet wire EDM case. In addition, the thickness of workpiece and work-material were found to be critical factors influencing the MRR for dry EDM process. The relative ratios of spark, arc and short circuit were also calculated and compared to examine the effectiveness of processes of dry and wet wire EDM.
Keywords
Dry Wire Electrical Discharge Machining; Wet Wire Electrical Discharge Machining; Machinability; Material Removal Rate; EDM States;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Kao, C. C., Tao, J. and Shih, A. J., "Near dry electrical discharge machining," International Journal of Machine Tools & Manufacture, Vol. 47, No. 15, pp. 2273-2281, 2007.   DOI   ScienceOn
2 Dauw, D. F., Snoeys, R. and Dekeyser, W., "Advanced pulse discriminating system for EDM process analysis and control," Annals of the CIRP, Vol. 32, No. 2, pp. 541-549, 1983.   DOI   ScienceOn
3 Kunieda, M., Miyoshi, Y., Takaya, T., Nakajima, N., Zhanbo, Y. and Yoshida, M., "High Speed 3D Milling by Dry EDM," Annals of the CIRP, Vol. 52, No. 1, pp. 147-150, 2003.   DOI   ScienceOn
4 Miller, S. F., Shih, A. J. and Qu, J., "Investigation of the spark cycle on material removal rate in wire electrical discharge machining of advanced materials," International Journal of Machine Tools & Manufacture, Vol. 44, No. 4, pp. 391-400, 2007.
5 Tao, J., Shih, A. J. and Ni, J., "Experimental Study of the Dry and Near-Dry Electrical Discharge Milling Processes," Transactions of the ASME Journal of Manufacturing Science and Engineering, Vol. 130, No. 1, Paper No. 011002, 2008.
6 Kunieda, M. and Furudate, C., "High Precision Finish Cutting by Dry WEDM," Annals of the CIRP, Vol. 50, No. 1, pp. 121-124, 2001.   DOI   ScienceOn
7 Kunieda, M. and Yoshida, M., "Electrical Discharge Machining in Gas," Annals of the CIRP, Vol. 46, No. 1, pp. 143-146, 1997.   DOI   ScienceOn
8 Kunieda, M., Adachi, Y. and Yoshida, M., "Study on Process Reaction Force Generated by Discharge in EDM," Proc. MMSS'2000, pp. 313-324, 2000.