• Computers and Concrete
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• v.27 no.4
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• pp.385-393
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• 2021

Reinforcement corrosion is the main cause of the durability failure of reinforced concrete (RC) structure. In this paper, a three-dimensional (3D) numerical model of macro-cell corrosion is established to reveal the corrosion mechanisms of steel reinforcement in RC structure. Modified Direct Iteration Method (MDIM) is employed to solve the system of partial differential equations for reinforcement corrosion. Through the sensitivity analysis of electrochemical parameters, it is found that the average corrosion current density is more sensitive to the change of cathodic Tafel slope and anodic equilibrium potential, compared with the other electrochemical parameters. Furthermore, both the anode-to-cathode (A/C) ratio and the anodic length have significant influences on the average corrosion current density, especially when A/C ratio is less than 0.5 and anodic length is less than 35 mm. More importantly, it is demonstrated that the corrosion rate of semi-circumferential corrosion is much larger than that of circumferential corrosion for the same A/C ratio value. The simulation results can give a unique insight into understanding the detailed electrochemical corrosion processes of steel reinforcement in RC structure for application in service life prediction of RC structures in actual civil engineer.

• Journal of the Korea Concrete Institute
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• v.22 no.6
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• pp.867-873
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• 2010

This study investigated the corrosion properties of reinforced concrete with the addition of steel fibers. The transport properties of steel fiber-reinforced concrete such as permeable void, absorption by capillary action, water permeability and chloride diffusion were first measured to evaluate the relationship with the corrosion of steel rebar. Test results showed a slight increase on the compressive strength with the addition of steel fibers as well as considerable improvement of penetration resistance to mass transport of harmful materials into concrete. The addition of steel fibers in reinforced concrete accelerated the initiation of steel corrosion contrary to the expected results based on the measured transport properties. The NaCl ponding surface showed the spalling failure due to the corrosion expansion of steel fibers and the cut-surface around the steel rebar showed the localized steel fiber's corrosion. The wet-dry cycling with high chloride ions as well as high temperature seems to induce the increase of salt crystallization on the pores continually and the increased pressure with the steel fiber's corrosion on the pores caused the spalling failure on the exposed surface. The microcracking on the surface therefore accelerated the movement of water, chloride ions and oxygen into the embedded steel rebar. The mechanism affecting corrosion of embedded steel reinforcement with steel fibers in this study are not yet fully understood and require further study comprising of accurate experimental design to isolate the effect of steel fiber's potential mechanism on the corrosion process.

• Corrosion Science and Technology
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• v.16 no.2
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• pp.85-89
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• 2017

One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

• Journal of Construction Engineering and Project Management
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• v.7 no.1
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• pp.26-29
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• 2017

This paper represents the experimental investigation of chloride penetration into plain concretes and reinforced concretes. The main objective of this work is to study the main influencing parameters affecting corrosion of steel in concrete. Plain cement concrete and reinforced cement concrete with different water-cement ratios and different cover depth were subjected to ponding test. Ponding of specimens were done for different periods into 10% NaCl solution. Depth of penetration of chloride solution into specimens was measured after ponding. Specimens were crushed and reinforcements were washed using $HNO_3$ solution and weight loss due to corrosion was calculated accordingly. There was a linear relationship between depth of penetration and water-cement ratio. It was also observed that, corrosion of reinforcing steel increases with chloride ponding period and with water-cement ratio. Corrosion of steel in concrete can be minimized by providing good quality concrete and sufficient concrete cover over the reinforcing bars. Water-cement ratio has to be low enough to slow down the penetration of chloride salts into concrete.

• Corrosion Science and Technology
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• v.4 no.3
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• pp.100-107
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• 2005

Reinforcing steel bars in reinforced concrete structures are protected from corrosion by passive film on the steel surface inside concrete with high alkalinity. However, when the passive film breaks down due to chloride ion ingressed into the RC structures, a corrosion initiates at the surface of steel bars. Then, internal pressure by volume expansion of corrosion products in reinforcing bars induces cracking and spalling of cover concrete, which reduces not only durability performance but also structural performance in RC structures. In this paper, a service life prediction of RC structures is carried out by using a micro-mechanics based corrosion model. The corrosion model is composed of a chloride penetration model to evaluate the initiation of corrosion and an electric corrosion cell model and an oxygen diffusion model to evaluate the rate and the accumulated amounts of corrosion. Then, a corrosion cracking model is combined to the models to evaluate critical amount of corrosion product for initiation cracking in cover concrete. By implementing the models into a finite element analysis program, a time and space dependent corrosion analysis and a service life prediction of RC structures due to chloride attack are simulated and the results of the analysis are compared with test results. The effect of crack width on the corrosion and the service life of the RC structures are analyzed and discussed.

• Journal of the Korea Concrete Institute
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• v.11 no.3
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• pp.171-179
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• 1999

The present research investigated the interaction among loading level, corrosion rate and flexural deflection of reinforced concrete beams. 10cm$\times$15cm$\times$110cm reinforced concrete beams were prepared and subjected to different levels of flexural loading, including 0%, 45% and 75% of the ultimate load. The beams with either a pre-load or a sustained load were also exposed to a laboratory environment with ponding and wetting/drying cycling at room temperature. Half cell potential and galvanized current measurements were taken to monitor corrosion process of reinforcing steel. After corrosion initiation, external current was applied to some of the beams to accelerate corrosion propagation. The beam deflections were recorded during the entire tests. The results indicate that loading level has significant effect on corrosion rate. The beams under a sustained load had much higher corrosion rate than the pre-loaded and then unloaded beams. Significant corrosion may result in an increase in beam deflection and affect serviceability of the structure. The present research may provide an insight into structural condition evaluation and service life predictions of reinforced concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2003.11a
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• pp.86-89
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• 2003

It is recognized that reinforcement corrosion is the main distress behind the present concern regarding concrete durability. In this study, to confirm corrosion of reinforced concrete affected by thickness of cover, kinds of surface coating, measured electric potential, ratio of corrosion area, weight reduction, corrosion velocity of steel bar under environment of complex deterioration. The results showed that an increase in age also increases corrosion of steel bar. Ratio of corrosion area is largely related to ratio of weight reduction. as well, corrosion of steel bar by thickness of cover is superior to l0mm thick than 20mm thick. It showed that an increase in thickness of cover prevent steel bar from deteriorating. The results of this study showed that corrosion velocity was affected by thickness of cover, kinds of surface coating. data on the development of corrosion velocity made with none, organic B, organic A, inorganic B, and inorganic A is shown.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.32-33
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• 2021

The corrosion of the embedded steel rebars and the consequent deterioration of the reinforced concrete structure has become a challenging concern to the construction industries for the fiscal deficit. However, corrosion inhibitors are potential and being widely used for corrosion mitigation to solve such problems. This study has been focused on the mixed type of corrosion inhibitor where one component of the corrosion inhibitor is organic and another one is inorganic material. 0.1 (M) triethanolamine (TEA) and 0.01 (M) sodium hexametaphosphate (SHMP) have been mixed in distilled water to produce the mixed inhibitor. Studies of the steel rebar corrosion in chloride contaminated (3.5 wt.% NaCl) concrete pore (CCCP) solution has been conducted using different concentrations of corrosion inhibitor. Electrochemical impedance spectroscopy (EIS) method is involved to understand the corrosion behaviour of the steel rebars at different exposure durations.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.10c
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• pp.223-228
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• 1998

This study is to investigate on the remaining life of reinforced concrete apartment by using the probability of a reinforcing-steel corrosion and the carbonation tendency of domestic reinforced concrete apartments by using the statistic method. The results are as follow. ·To compare with the carbonation velocity of Kishitani's formula (x=3.727{{{{ SQRT { t} }}) when water-cement ratio is w=0.6, R=1, it is founded out that the carbonation velocity is slow a little in all area investigated and inland area, and fast a bit in coastal area. ·In the influencing factors in regard to the probability of reinforcing-steel corrosion, It seems that the influence of elapsed time is more effective than that of region. Therefore, it is necessary that it makes sure of the cover depth under apartment construction in recent so far as the durability is considered.

• Corrosion Science and Technology
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• v.11 no.6
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• pp.270-274
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• 2012

This study represents the result of corrosion monitoring on reinforced concrete specimens by means of multi-functional corrosion monitoring sensors. To confirm the effectiveness of the sensors, eight different kinds of condition were adopted. Test factors were corrosion potential, current, corrosion rate, resistivity, and temperature, which were monitored with the sensors. Through this study, judging corrosion of steel in concrete with single corrosion factor such as corrosion potential was difficult, because many other factors can have an influence on the reaction of corrosion. By using three different kinds of sensors, it could enhance the accuracy of corrosion monitoring.