• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.27.1-27
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• 2001

Reheating furnace is a facility of heating up the billet to desired high temperature in the hot charge rolling process and it consists of 3 zones. Temperature control of reheating furnace is essential for successful rolling performance and high productivity. Mostly, temperature control is carried out using PID controller However, the PID control is not effective due to the nonlinearity of the reheating furnace(i.e, presence of the interference of neighboring zones and slow response of temperature etc.). In this paper, feedback linearization method is applied to obtain a linear model of the reheating furnace. Then, controller is designed using simple predictive control method. The effectiveness of this strategy is shown through simulations.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.109-112
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• 2008

In this work, a mathematical heat transfer model of a walking-beam type reheating furnace that can predict the formation and growth of the scale layer, which is produced due to oxidative reaction between the furnace oxidizing atmosphere and the steel surface in the reheating furnace, has been developed. The model can also predict the heat flux distribution within the furnace and the temperature distribution in the slab and scale throughout the reheating furnace process by considering the heat exchange between the slab and its surroundings in the furnace, including radiant heat transfer among the slabs, the skids, the hot gases and the furnace wall as well as the gas convection heat transfer in the furnace. Using the model developed in this work, the effects of the scale layer on the heat transfer characteristics and temperature behavior of the slab is investigated. A comparison is also made between the predictions of the present model and the data from an in situ measurement in the furnace, and a reasonable agreement is founded.

• 제어로봇시스템학회:학술대회논문집
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• 2004.08a
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• pp.863-868
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• 2004

Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.24 no.11
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• pp.1549-1554
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• 2000

A new method to determine the total heat exchange factor was proposed for the prediction of billet temperature in a reheating furnace. This method employed the squared of the difference between measured and predicted temperatures as an objective function. The real billet temperature in a walking beam type reheating furnace with 19.75m of its effective length was directly measured by thermocouples. The present method was validated by showing that the predicted billet temperature was in a good agreement with the measured one.

• International Journal of Control, Automation, and Systems
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• v.5 no.1
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• pp.43-50
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• 2007

Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Although it is very important to obtain information on billet temperatures, it is not feasible during furnace operation. Consequently, a billet temperature profile should be estimated. Moreover, this estimation should be done within an appropriate time interval for an on-line application. In this paper, a billet heat transfer model based on 2D FEM(Finite Element Method) with spatially distributed emission factors is proposed for an on-line billet temperature estimation and also a measurement is carried out for two extremely different furnace operation patterns. Finally, the difference between the model outputs and the measurements is minimized by using a new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. The obtained emission factors are applied to a simulation for the data which are not used in the model tuning for validation.

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2122-2125
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• 2008

Because the reheating furnace consumes a large amount of energy to heat up the slabs, it is very important to find an optimal temperature patterns in the furnace for energy saving as well as uniform target temperature at the exit of the furnace. In this study, the temperature profiles in the slab are determined by solving the transient one-dimensional heat conduction equation in conjunction with boundary conditions with total heat exchange factors. The optimal temperature patterns are obtained to minimize the fuel consumption with satisfying the predetermined constraint conditions. The design optimization is performed by using a genetic algorithm and the optimal results are validated with results obtained from the PIDO tool, called as P.I.A.n.O.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.10 s.253
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• pp.950-956
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• 2006

A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace and transient conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The slab is moved with constant speed through non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux which is calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is applied as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work shows that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace.

• Journal of Energy Engineering
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• v.26 no.2
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• pp.23-31
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• 2017

Numerical study was conducted for the effects of various burner array on the workpiece and the gas temperature in a continuos reheating furnace. Under the same conditions which were the total heat of combustion, the heat capacity of unit burner, the number of burner and burner array were changed to be applied the furnace. The behavior of workpiece temperature and gas temperature in a furnace were evaluated for the effects as function of the changed conditions. A continuous reheating furnace designed for 110 tons/day of production capacity was applied in this study. The furnace which has several gas burners is designed to heat a workpiece. By this study, the better condition was confirmed than the existing designed condition.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.8
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• pp.1030-1036
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• 2001

A new mathematical model to determine the optimal gas temperatures in reheating furnace was proposed for the good quality of products. This model employs sensitivity method to calculate the optimal gas temperatures in each zone for heating the slab up to its discharging target temperature and for heating it uniformly. This method was validated by showing that the calculated discharging temperature of the slab was in a good agreement with its prescribed discharging target one through an off-line simulation.

• 제어로봇시스템학회:학술대회논문집
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• 1995.10a
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• pp.538-541
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• 1995

In steel works, reheating furnace is an essential part of a rod mill plant and it treats various types of billets continuously. Although getting an optimal setting for a single billet is simple, control setting for whole groups of billets is a difficult task. In this work, we studied a detail mathematical model and optimal control setting of reheating furnace. As the mathematical model of each billet is a partial differential equation, on-line control is almost impossible for the whole billets charged into the furnace. Therefore, we tried to provide a guideline for optimal setting value of the roof(index) temperature for the target billets which account for about 20% of the charged billets.