• 제목/요약/키워드: Refractory materials

검색결과 171건 처리시간 0.027초

Environment Emission and Material Flow Analysis of Chromium in Korea

  • Shin, Dong-won;Kim, Jeong-gon
    • 한국분말재료학회지
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    • 제22권3호
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    • pp.187-196
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    • 2015
  • With the stabilization of Korea's industrialization, it has become interested in the efficient use of rare metals, climate change and industrial environment and safety etc. It is thus making efforts to implement economic policies that address such issues. Therefore it is necessary to understand the demand, supply and use of metal materials. Since 2010, the Korean government has developed the integrated material flow methodology and has been trying to examine the demand, supply and use of metal materials. In 2013, the Korean government surveyed the material flow of chromium. Material flow analysis and environment emission of chromium were investigated 8 steps; (1) raw material, (2) first process, (3) Intermediate product, (4) End product, (5) Use/accumulation, (6) Collection, (7) Recycling, (8) Disposal. Chromium was used for stainless steel, alloy steel, coated sheets, refractory material and coating materials. Recycling was done mainly in use of stainless steel scrap. To ensure efficient use of chromium, process improvement is required to reduce the scrap in the intermediate product stage. In the process of producing of the products using chromium, it was confirmed that chromium was exposed to the environment. It requires more attention and protection against environment emission of chromium.

H2O/N2/H2S 혼합가스 분위기 900℃에서 캐스타블 내화물의 부식 (Corrosion of castable refractory in H2O/N2/H2S mixed gas at 900℃)

  • 신민;윤종원;김창삼
    • 한국결정성장학회지
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    • 제27권2호
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    • pp.99-104
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    • 2017
  • 저급탄을 가스화하는 반응기에 사용되는 내화물은 고온에서 부식성이 강한 $H_2S$ 가스에 노출되며, 경도나 내마모성과 같은 기계적 특성이 가스에 노출되는 시간이 길어짐에 따라서 떨어진다. 그러나 $H_2S$ 가스에 의한 내화물의 기계적 특성 약화 원인이 아직 잘 알려져 있지 않다. 본 실험에서는 내화도가 다른 두 종류의 케스터블 내화물을 $H_2S$ 농도가 높은 $H_2O/N_2/H_2S$ 혼합가스에 100시간 동안 $900^{\circ}C$에서 노출시키고, 미세구조, 결정상과 내마모 특성 변화를 비교하였다. 혼합가스에 노출되면서 내화물 시편의 무게는 감소하였다. 노출 후 기공률은 감소하고, 내마모 특성은 현저하게 떨어졌다. 부식에 의해서 내화물을 구성하는 상에 변화가 일어났는데, $CaAl_2O_4$와 일부의 $SiO_2$는 사라지고 $CaSO_4{\cdot}2H_2OS$$Al_2Si_2O_5(OH)_4$ 상이 나타났다. 내화물의 내마모 특성이 $H_2S$ 가스에 노출된 후에 감소하는 주 원인은 캐스터블 내화물에서 결합제 역할을 하는 $CaAl_2O_4$가 사라지고 기계적 특성이 나쁜 $CaSO_4{\cdot}2H_2OS$가 생성되기 때문인 것으로 생각되었다.

Wetting Behavior of Dolomite Substrate by Liquid Fe-19%Cr-10%Ni Alloy at 1753K

  • Shin, Min-Soo;Lee, Joon-Ho;Park, Joo-Hyun
    • 한국재료학회지
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    • 제19권2호
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    • pp.115-118
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    • 2009
  • The use of dolomite refractories has increased during the past several years in the manufacturing of clean steel during the stainless steelmaking process. However, at the same time, the use of dolomite refractories has led to what is known as the skull formation. In the present work, to understand the skull formation, the wetting characteristics of dolomite substrates by liquid Fe-19wt%Cr-10wt%Ni alloys in various oxygen partial pressures were initially investigated at 1753K using the sessile drop technique. For comparison, the wetting characteristics of alumina substrates were investigated with the same technique. It was found that the wetting index, (1+$cos{\theta}$), of dolomite is approximately 40% higher compared to those of alumina. In addition, the oxygen partial pressure to generate the surface oxide, which may capture the liquid metal on the refractory surface, for dolomite is much lower than that for alumina. From this study, it was concluded that the use of dolomite is much more closely associated with the skull formation compared to the use of alumina due to the stronger wettability and the surface oxide formation at a lower oxygen partial pressure of dolomite.

Solvothermal Synthesis of Bi2O2CO3 Nanoplates for Efficient Photodegradation of RhB and Phenol under Simulated Solar Light Irradiation

  • Hu, Sheng-Peng;Xu, Cheng-Yan;Zhang, Bao-You;Pei, Yi;Zhen, Liang
    • Bulletin of the Korean Chemical Society
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    • 제35권10호
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    • pp.2935-2940
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    • 2014
  • Monodispersed $Bi_2O_2CO_3$ nanoplates with an average width of 320 nm and thicknesses of 50-90 nm were successfully synthesized by a simple solvothermal method in a mixture solution of polyethylene glycol and $H_2O$. The obtained nanoplates were characterized by means of XRD, FT-IR, SEM and TEM. The effect of surfactant sodium dodecyl benzene sulfonate on the morphology of $Bi_2O_2CO_3$ product was investigated. Under simulated solar light irradiation, $Bi_2O_2CO_3$ nanoplates exhibited superior photocatalytic activities towards the degradation of RhB as well as high chemical stability upon cycling photocatalytic test. The nanoplates also showed promising photodegradation ability for eliminating refractory pollutant of phenol. The excellent photocatalytic performance of $Bi_2O_2CO_3$ nanoplates as compared with P25-$TiO_2$ endows them as promising high efficiency photocatalysts.

Ablative Characteristics of Carbon/Carbon Composites by Liquid Rocket

  • Joo, Hyeok-Jong;Min, Kyung-Dae;Lee, Nam-Joo
    • Carbon letters
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    • 제2권3_4호
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    • pp.192-201
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    • 2001
  • The Carbon/Carbon composite was prepared from 3D carbon fiber preform and coal tar pitch as matrix precursor. In order to evaluate of ablative characteristics of the composite, liquid rocket system was employed Kerosene and liquid oxygen was used as propellants, operating at a nominal chamber pressure of 330 psi and a nominal mixture ratio (O/F) of 2.0. The results of an experimental evaluation were that high density composite exhibited high, while low density composites showed low erosion resistance. The erosion rate against heat flux was highly depended on the density of the materials. The morphology of eroded fiber showed differently according to collision angle with heat flux on the composite. The granular matrix which derived from carbonization pressure of 900 bar was more resistance to heat flux than well-developed flow type matrix.

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연소합성법을 이용한 $Al_2O_3$-SiC-C 계 내화분말 합성의 최적조건 결정 (Synthesis of $Al_2O_3$-SiC-C refractory powders by Self-propagating High Temperature Synthesis)

  • 강충일;윤존도
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
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    • pp.205-205
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    • 2003
  • 우리나라에서는 많은 양의 폐분진이 발생하며 경남지역에서는 연간 3만톤의 폐분진이 발생한다. 매년 폐기물의 발생량은 증가하고 있으며 폐분진류의 주성분은 실리카와 알루미나가 주성분을 이룬다. 특히 주조, 제강 등 금속공업에서 발생하는 분진은 입자가 미세한 다량의 실리카와 알루미나로 이루어져 있어 탄화규소(SiC) 및 알루미나-탄화규소-탄소(A1$_2$O$_3$-SiC-C)계 내화물 제조에 분쇄공정 없이 세라믹스의 원료로 활용할 수 있다. 현재 알루미나-탄화규소-탄소(Al$_2$O$_3$-SiC-C)계 내화물 제조를 위해 제조공정이 간단한 연소합성법을 이용하지만 분말제조 공정 중 분위기 조절에 많은 비용이 요구되고 있어 시급한 대안이 필요한 상태이다.

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굴패각으로부터 제조된 $\textrm{Al}_2\textrm{O}_3$-CaO내화물의 특성 (Characteristics of $\textrm{Al}_2\textrm{O}_3$-CaO Refractory Prepared from Oyster Shells)

  • 류수착;박홍채
    • 한국재료학회지
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    • 제8권1호
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    • pp.23-26
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    • 1998
  • 알루미나와 하소된 귤껍질의 소결반응에 의해 A $I_{2}$ $O_{3}$-CaO내화물이 제조되었다. 치밀화과정에서의 CaO의 영향과 A $I_{2}$ $O_{3}$-CaO 소결체의 특성을 고찰하였다. 소결체의 미세구조와 EDS 결과로 A $I_{2}$ $O_{3}$-CaO화합물을 확인하였다. 145$0^{\circ}C$에서 열처리한 소결체는 2.87/㎤의 부피비중과 12.03%의 겉보기 기공율을 가지며 압축강도는 312kg/$\textrm{cm}^2$이였다. 140$0^{\circ}C$에서 서결체의 열팽창 계수는 6.55Kx10$_{-6}$ $K_{-1}$이였다.

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The Effect of Pressure on the Properties of Carbon/Carbon Composites during the Carbonization Process

  • Joo, Hyeok-Jong;Oh, In-Hwan
    • Carbon letters
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    • 제3권2호
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    • pp.85-92
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    • 2002
  • 4D carbon fiber preforms were manufactured by weaving method and their carbon fiber volume fractions were 50% and 60%. In order to form carbon matrix on the preform, coal tar pitch was used for matrix precursor and high density carbon/carbon composites were obtained by high densification process. In this process, manufacture of high density composites was more effective according to pressure increasement. When densificating the preform of 60% fiber volume fraction with 900 bar, density of the composites reached at 1.90 $g/cm^3$ after three times processing. Degree of pressure in the densification process controls macro pore but it can not affect micro pore. During the carbonization process, micro pore of the preform were filled fully by once or twice densification processing. But micro pore were not filled easily in the repeating process. Therefore, over three times densification processing is the filling micro pore.

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원자력 극한환경용 세라믹 열교환기 소재로서 반응소결 SiC 세라믹스 제작성 (Fabricability of Reaction-sintered SiC for Ceramic Heat Exchanger Operated in a Severe Environment)

  • 정충환;박지연
    • 한국세라믹학회지
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    • 제48권1호
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    • pp.52-56
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    • 2011
  • Silicon carbide (SiC) is a candidate material for heat exchangers for VHTR (Very High Temperature Gas Cooled Reactor) due to its refractory nature and high thermal conductivity. This research has focused on demonstration of physical properties and mock-up fabrication for the future heat exchange applications. It was found that the SiC-based components can be applied for process heat exchanger (PHE) and intermediate heat exchanger (IHX), which are operated at $400{\sim}1000^{\circ}C$, based on our examination for the following aspects: optimum fabrication technologies (design, machining and bonding) for compact design, thermal conductivity, corrosion resistance in sulfuric acid environment at high temperature, and simulation results on heat transferring and thermal stress distribution of heat exchanger mock-up.

Carbon Containing Compositions

  • Mansurova, R.M.;Mansurov, Z.A.
    • Transactions on Electrical and Electronic Materials
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    • 제2권2호
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    • pp.5-15
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    • 2001
  • The experiment established optimal conditions for over-carbonization. With the use of the electron microscopy and X-ray phase analysis the regularities of carbon deposit formation in process of methane and propane pyrolysis on the zeolites, Kazakhstan natural clays, chrome and bauxite sludge containing metal oxides of iron subgroup, have been studied. In process of over-carbonization the trivalent iron was reduced to metal form. In addition, the carbon tubes of divers morphology had been impregnated with ultra-dispersed metal particles. The kinetic parameters of carbon formation in process of methane decomposition on the zeolite - CoO mixture surface were investigated by method of thermo-gravimetric analysis. The morphology and structure of formed carbon fibrils, with the metal particles fixed at their ends, have been investigated, the formation of branched carbon fibrils pattern, so called octopus, being found. Also, the walnut shells and grape kernel carbonization, their immobilization by the cells of selective absorption of heavy metal and sulfur dioxide ions have been studied. The example of metal-carbon composites used as adsorbents for wastewater purification, C$_3$- C$_4$ hydrocarbon cracking catalysts and refractory materials with improved properties have been considered.

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