• 제목/요약/키워드: Refractory materials

검색결과 172건 처리시간 0.035초

폐 MgO-C계 내화재의 전기로(EAF) 제강 Flux용 경소돌로마이트 대체 사용 연구 (A Study on the Replacement of a Light Burnt Dolomite with a Waste MgO-C Refractory Material for a Steel-Making Flux in Electric Arc Furnace)

  • 김현종;임종덕;김행구;왕제필
    • 자원리싸이클링
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    • 제31권6호
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    • pp.44-51
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    • 2022
  • 현재 전기로(EAF) 제강 공정에서는 내화재 보호 및 탈황능 개선을 위해 MgO 함유 Flux인 경소돌로마이트를 사용하고 있으며, 탈산 효과와 동시에 Slag foaming을 통한 전력에너지를 저감시키기 위해 가탄제를 투입하고 있다. 본 연구에서는 상기 효과들을 경제적으로 달성하기 위해 폐 MgO-C계 내화재를 사용하고자 한다. 폐 MgO-C계 내화재는 현재 대부분 재활용되지 못하고 폐기되고 있는 실정이지만 다량의 MgO와 흑연 성분을 함유하고 있어 제강용 Flux로서의 효용가치가 입증되면 대량 재활용이 가능할 것으로 기대된다. 본 실험에서는 상용 EAF slag 조성을 토대로 Target 조성 범위를 설정하였다. Target EAF slag가 원만히 형성될 수 있도록 하기 위해 Flux와 함께 투입될 Pre-melt base slag를 제조하였다. Pre-melt base slag는 SiO2, Al2O3, FeO를 혼합하여 알루미나 도가니에 장입 후 1450℃에서 1시간 이상 가열하여 제조하였다. 이후 제조된 Pre-melt base slag에 혼합 Flux #2(경소돌로마이트+폐 MgO-C계 내화재+석회석)을 가하여 용융반응 시험을 수행하고 그 결과를 기존 제강 Flux에 해당하는 혼합 Flux #1(경소돌로마이트+석회석) 경우와 비교 평가하여 그 대체 가능성을 평가하였다. 신뢰성있는 평가를 도출하기 위해 XRD, XRF 및 Slag foam height, Slag basicity, 철 회수 등의 평가를 종합하였다.

분사주조 성형체의 기공형성에 대한 기판재료의 영향 (Effects of Substrate Materials on the Porosity Formation of Spary Cast Deposit)

  • 김동규
    • 한국주조공학회지
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    • 제13권5호
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    • pp.476-483
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    • 1993
  • The influence of substrate materials on the degree of basal porosity during spray casting process has been investigated. Different conditions of droplet spreading on the substrate were induced by varying the substrate material. Flat sections of cast iron and aluminum have been spray deposited via spray casting process onto an aluminum substrate, a low carbon steel substrate, and an alumina based refractory substrate. Results for cast iron and aluminum sprayed onto the aluminum substrate showed significant improvements in the surface condition and degree of basal porosity with evidence of substrate deformation that round pits ranging from $5{\mu}m$ to $20{\mu}m$ in diameter are distributed on the surface of aluminum substrate. The lowest level of porosity was developed in alumina based refractory material. Several mechanisms for porosity formation were discussed with droplet impact pressure and droplet spreading. Adopting a spray cutting mechanism for removing the periphery of spray cone, porosity level was remarkably decreased.

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Boehmite Gel Coating법에 의한 Kaolin으로부터 Mullite의 합성 및 그 특성 (Synthesis and Properties of Mullite from Kaolin by Boehmite Gel Coating)

  • 임병수;김인섭
    • 한국결정학회지
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    • 제8권2호
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    • pp.89-96
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    • 1997
  • 본 연구는 fine ceramics의 합성법을 traditional ceramics의 합성에 적용하는 연구의 일환으로 내화재료용 mullite합성법을 개발하고자 한다. 출발원료로는 알루미나 함량이 높은 하동 kaolin 과 boehmite를 사용하였으며 합성법은 gel coating법을 사용하였다. 그 결과 1350℃에서 미반응 silica와 corundum이 존재하지 않는 단일상의 mullite를 합성할 수 있었으며 1700℃로 소성한 분말의 경우 mullite 생성율은 80%로 나타났다. 이 때 부피비중은 2.56, 흡수율은 1.9%, 상온꺽임강도는 169 MPa의 값을 나타내어 우수한 내화재료로의 활용이 가능하다고 생각된다.

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Corrosion behavior of refractory metals in liquid lead at 1000 ℃ for 1000 h

  • Xiao, Zunqi;Liu, Jing;Jiang, Zhizhong;Luo, Lin
    • Nuclear Engineering and Technology
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    • 제54권6호
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    • pp.1954-1961
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    • 2022
  • Lead-based fast reactor (LFR) has become one of the most promising reactors for Generation IV nuclear systems. A developing trend of LFR is high efficiency, along with operation temperatures up to 800 ℃ or even higher. One of key issues in the high-efficiency LFR is corrosion of cladding materials with lead at high temperatures. In this study, corrosion behavior of some refractory metals (Nb, Nb521, and Mo-0.5La) was investigated in static lead at 1000 ℃ for 1000 h. The results showed that Nb and Nb521 exhibited an intense dissolution corrosion with obvious lead penetration after corrosion, and lead penetration extended along the grain boundaries of the specimens. Furthermore, Nb521 showed a better corrosion resistance than that of Nb as a result of the elements of W and Mo included in Nb521. Mo-0.5La showed much better corrosion resistance than that of Nb and Nb521, and no lead penetration could be observed. However, an etched morphology appeared on the surface of Mo-0.5La, indicating the occurrence of corrosion to a certain degree. The results indicate that Mo-0.5La is compatible with lead up to 1000 ℃. While Nb and Nb alloys might be not compatible with lead for high-efficiency LFR at such high temperatures.

밀스케일과 적점토를 원료로한 축열재에서 원료성분과 소성조선에 따른 특성 변화 (Property Change of Heat-reservoir Refractory Brick With Varying Compositions and Sintering Conditions Utilizing Mill-scale and Red-firing Clay As Raw Materials)

  • 김정석;김홍
    • 자원리싸이클링
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    • 제8권1호
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    • pp.23-28
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    • 1999
  • 적점토와 밀스케일, 물유리를 원료로한 축열용 난방재를 개발하기 위해 제반 기초적 실험을 수행하였다. 원료배합 및 소성 조건에 따른 축열재 시료의 소성특성, 열용량, 항절력, 미세조직 등을 분석하였다. 소성체의 수축은 적점토의 비율이 높을수록 증가하였다. $300^{\circ}C$까지는 건조수축이, $300~700^{\circ}C$ 영역에서는 산화철의 상변화에 의한 완만한 팽창, $1200^{\circ}C$ 이상에서는 급격한 팽창을 나타내었다. 항절력은 밀스케일 : 적점토 비가 1:1에서 3:1로 변함에 따라 5.6MPa에서 2.35MPa로 감소하였다. 열용량은 밀스케일 : 적점토의 비율이 1:1~3:1인 경우, $1.25~1.35J/g^{\circ}C$의 값을 나타내었다. 시험편과 공기와의 접촉을 제한함으로써, 시료 내 밀스케일 성분이 소성과정에서 용융하여 시편 표면으로 용출되는 현상을 억제시킬 수 있었고, 이에 따라 균일한 표면의 시료를 제작할 수 있다. 밀스케일의 첨가는 소성체를 다공질화시켜, 축열재의 축열 후 냉각속도를 낮추는데 기여할 것으로 판단된다.

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Effect of pozzolans on mechanical behavior of recycled refractory brick concrete in fire

  • Nematzadeh, Mahdi;Baradaran-Nasiri, Ardalan;Hosseini, Mehdi
    • Structural Engineering and Mechanics
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    • 제72권3호
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    • pp.339-354
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    • 2019
  • Reusing building materials and concrete of old buildings can be a promising strategy for sustained development. In buildings, the performance of materials under elevated temperatures is of particular interest for determining fire resistance. In this study, the effect of pozzolan and aggregate type on properties of concrete exposed to fire was investigated. In doing so, nanosilica with cement-replacement levels of 0, 2, and 4% as well as silica fume and ultrafine fly ash with cement-replacement levels of 0, 7.5, and 15% were used to study effect of pozzolan type, and recycled refractory brick (RRB) fine aggregate replacing natural fine aggregate by 0 and 100% was utilized to explore effect of aggregate type. A total of 126 cubic concrete specimens were manufactured and then investigated in terms of compressive strength, ultrasonic pulse velocity, and weight loss at $23^{\circ}C$ and immediately after exposure to 400 and $800^{\circ}C$. Results show that replacing 100% of natural fine aggregate with recycled refectory brick fine aggregate in the concretes exposed to heat was desirable, in that it led to a mean compressive strength increase of above 25% at $800^{\circ}C$. In general, among the pozzolans used here, silica fume demonstrated the best performance in terms of retaining the compressive strength of heated concretes. The higher replacement level of silica fume and ultrafine fly ash pozzolans in the mixes containing RRB fine aggregate led to a greater weight loss rate, while the higher replacement level of nanosilica reduced the weight loss rate.

Continuous-infusion Ifosfamide and Doxorubicin Combination as Second-Line Chemotherapy for Recurrent or Refractory Osteosarcoma Patients in China: a Retrospective Study

  • Huang, Yu-Jing;He, Ai-Na;Sun, Yuan-Jue;Shen, Zan;Min, Da-Liu;Yao, Yang
    • Asian Pacific Journal of Cancer Prevention
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    • 제16권6호
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    • pp.2391-2395
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    • 2015
  • Objective: The aim of this retrospective study was to evaluate the feasibility and efficacy of response to continuous-infusion ifosfamide and doxorubicin combination as second-line chemotherapy for patients with recurrent or refractory osteosarcoma. Materials and Methods: Eighteen recurrent or refractory osteosarcoma patients who were treated with continuous-infusion ifosfamide and doxorubicin combination between May 1999 and April 2011 were included in the analysis. Ifosfamide at $12g/m^2$ was administered by intravenous continuous infusion over 3 days, and doxorubicin $60mg/m^2$ was administered as an intravenous bolus injection on day 1. The combination therapy was repeated every 3 weeks. Treatment was continued until evidence of disease progression or unacceptable toxicity. Results: The patients (ages 7-53 years) received a total of 42 cycles of chemotherapy (median: 2 courses; range: 2-5 courses). The overall response rate was 0% and the disease control rate was 22.3%, with four patients having stable disease. The median time to progression and overall survival time were 2 months (range: 2-5 months) and 9 months (range: 3-29 months), respectively. Major severe toxicities were leucopenia 7 (38.9%), nausea and vomiting 3 (16.7%) and alopecia 9 (50%). There were no treatment-related deaths. Conclusions: In our experience, continuous-infusion ifosfamide and doxorubicin combination therapy at this dosage and schedule was found to be well tolerated and moderate effective, which could be considered as salvage therapy for patients with recurrent or refractory osteosarcoma. Further assessment is necessary to confirm the safety and efficacy of this treatment.