• Title/Summary/Keyword: Refinery

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Optimal Hydrogen Recycling Network Design of Petrochemical Complex (석유화학단지 수소 재활용 최적 네트워크 설계)

  • Jeong, Changhyun;Lee, Chul-Jin;Kim, Dae-hyeon;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.25-31
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    • 2007
  • In a petrochemical complex, large amount of hydrogen is produced as a by-product and used as a fuel in petrochemical and oil refinery plants. By recycling this byproduct hydrogen as a raw material, the value of hydrogen can be greatly improved. This paper proposes a design methodology for optimal hydrogen recycle network between plants in petrochemical complex by analyzing the hydrogen pinch, required cost and constraints.

Occupational Exposure to Steady Magnetic Fields and its Effect on Workers Blood Indices at an Electrolysis Unit

  • Ravandi, Mohammad Reza Ghotbi;Mardi, Hossein;Khanjani, Narges;Barkhordari, Abolfazl
    • Journal of Magnetics
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    • v.21 no.2
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    • pp.255-260
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    • 2016
  • The health effects of environmental and occupational exposure to steady magnetic fields is a matter of concern. The aim of this study was to evaluate the hematologic effects of exposure to steady magnetic fields at the electrolysis unit of a Copper complex. The population under study was the workers of the electrolysis unit of the copper refinery. The average steady magnetic field in the exposure group was 2.5 mT. The blood indices of workers exposure to steady magnetic fields after adjusting for confounders showed decreased white blood cells (except neutrophils) and increase in the number and volume of platelets. Red blood cells did not show any significant difference. Exposure to steady magnetic fields even in proposed safe limits may have hematologic effects on humans. There is a necessity for more research about the safe doses of exposure to magnetic fields.

Subjective Symptoms and Flicker Test Vlaues in Relation to Chronic Low Dose Organic Solvent Exposure (저농도 만성적인 유기용제 폭로시 자각증상과 Flicker 검사치와의 연관성)

  • Son, Myung-Ho;Sohn, Seok-Joon;Choi, Jin-Su
    • Journal of Preventive Medicine and Public Health
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    • v.27 no.3 s.47
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    • pp.557-567
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    • 1994
  • This study was conducted to examine the effect of chronic low dose organic solvent exposures in the industries towards then neurobehavioral functions of workers. Subjective symptoms on neurobehavioral function as well as a visual reaction time test (Flicker test) were administered to 94 exposed and 162 unexposed workers in a oil refinery and some other auto-repair shops. The results obtained were as follows : 1. Symptom complaints were higher and Flicker test values were lower in exposed workers than in unexposed workers. 2. Flicker valus were Inversely correlated with urinary Hippuric acid concentration in exposed workers(r=-0.26, p<0.05). 3. Flicker valus were inversely co..elated with Subjective symptom score(r=-0.15, p<0.05). Low Flicker value were also related with some subjetive symptoms such as 'Dimmed vision', 'Nightmare', 'Weakness on extrimity' in workers as a whole. While symptoms of 'Dimmed vision ', 'Nightmare' only observed among exposed workers.

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A Study on Process Safety Incident Precursors to Prevent Major Process Safety Incidents in the Yeosu Chemical Complex

  • Baek, Seung-Hyun;Kwon, Hyuck-Myun;Byun, Hun-Soo
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.212-221
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    • 2018
  • Process safety incidents and loss events can be prevented if we identify and adequately take measures on process safety incident precursors in a timely manner. If we look into and take action against the process safety hazard factors causing the incident in the refinery and petrochemical plant, major process safety incidents can be prevented through eliminating or decreasing hazardous factors. We conducted a survey for the major process safety incident precursor to look specifically into the potential process safety hazardous factors of refineries and petrochemical plants in the Yeosu chemical complex. A self-assessment checklist, which was published by Center for Chemical Process Safety "Recognizing catastrophic incident warning signs in the process industry" on major incidents warning sign, was used for the survey. Through this survey, the major process safety incident leading indicators in the process industry were found by process safety management elements, and each site and/or facility can use these leading indicators for activities for process safety incident prevention. In addition, we proposed action items required to eliminate the root cause of those process safety incident leading indicators.

Development of RBI Procedures and Implementation of a Software Based on API Code (II) - Semi-Quantitative Approach (API 기준에 근거한 RBI 절차 개발 및 소프트웨어의 구현 (II) -준정량적 접근법-)

  • Song, Jung-Soo;Shim, Sang-Hoon;Kwon, Jung-Rock;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.110-118
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    • 2002
  • During the last ten years, the need has been increase for reducing maintenance cost for aged equipments are ensuring safety, efficiency and profitability of petrochemical and refinery plants. American Petroleum institute(API) developed a code, API 581 for proposing standard procedures of risk based inspection. Even though the API 581 code covers general RBI procedures, there must be some limitations. In this study, a semi-quantitative assessment algorithm for RBI based on the API 581 code was reconstructed for developing an RBI software. The user-friendly realRBI software is developed with a module for evaluation semi-quantitative risk category using the potential consequence factor and the likelihood factor. Also, inspection planning module for inspection time and inspection method for equipments are included.

A Study on the Recovery of the Valuable Metals from VRDS Spent Catalyst (VRDS 폐촉매로부터 유가금속 회수 연구)

  • 장희동;이희선;박형규;이후인;김준수
    • Resources Recycling
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    • v.4 no.3
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    • pp.19-25
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    • 1995
  • A Study on the recovery of the valuable metals(Vanadium Molybdenium) was carried out using spent catalysts originated from desulfurizing process of oil refinery. Experiments consisted of pre-roasting for Sulfur and Carbon removal, soda roasting and leaching for the extraction of valuable metals, and selective precipitation of Vanadium and Molybdenium. Effects of temperature and time in roasting for Sulfur removal, of $Na_2CO_3$ concentrations in soda roasting, and of pulp density, temperature and time in leaching were investigated for the recovery of Vanadium and Molybdenium. A optimum condition having over 85% in yield of Vanadium and Molybdenium was found. In the selective precipitation, more than 98% of Vanadium and Molybdenium were obtained by the variation of pH and concentration of additives.

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Structures and Properties of Semi-blown Petroleum Asphalt (세미-브로잉 공정에서 석유 아스팔트의 구조, 물성 변화)

  • Min, Kyung Eui;Jeong, Han Mo
    • Applied Chemistry for Engineering
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    • v.22 no.6
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    • pp.664-671
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    • 2011
  • The vacuum residue of petroleum refinery, i.e. asphalt, was modified through a non-catalytic air blowing process to prepare the semi-blown asphalt. Changes in composition, chemical structure, and physical properties of asphalt were examined. The result from the thin layer chromatography showed that the asphaltene content in asphalt was increased by the air blowing on account of the aromatization of aliphatic hydrocarbon and condensation. These changes in molecular structure were also confirmed by $^1H-NMR$, differential scanning calorimetry, and thermogravimetry. Because of the molecular structure changes, the penetration of asphalt was decreased and the softening point and the flash point of asphalt were increased.

Recent Research Trend in the Catalytic Pyrolysis of Waste Plastics for the Production of Renewable Fuels and Chemicals (폐플라스틱 촉매 열분해를 통한 재생 연료 및 화학제품 생산 기술 연구동향)

  • Kim, Young Min;Lim, Se Jeong;Kim, Jichan;Jae, Jungho
    • Prospectives of Industrial Chemistry
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    • v.24 no.2
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    • pp.10-21
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    • 2021
  • 최근 폐플라스틱의 사용량 증가와 미세플라스틱으로 인한 해양 오염 및 생태계 축적 등의 부정적인 영향으로 인해 플라스틱 업사이클링(upcycling) 및 리파이너리(refinery) 기술에 대한 관심이 증가하고 있다. 화학적 재활용 방법 중의 하나로, 폐플라스틱의 열분해를 통해서 재생 연료 및 화학물질을 생산하는 연구는 90년도에 활발히 진행된 바 있고, 최근의 환경오염에 대한 대응으로서 다시 많은 관심을 받고 있다. 폐플라스틱을 효율적으로 분해하기 위해서는 촉매를 사용하여 분해 속도를 제어해 주어야 하며, 사용된 촉매의 특성에 따라 최종 생성물의 성상이 크게 달라진다. 본 기고문에서는 폐플라스틱의 촉매 열분해를 통해 가솔린, 디젤유 및 항공유와 같은 수송용 연료, 발전용 연료 혹은 방향족 화학 물질을 생산하는 기술들의 최신 연구 동향을 다루고 향후 전망에 대해 기술하고자 한다. 아울러 최근 몇 년간 많은 연구가 있었던 바이오매스와 폐플라스틱의 혼합열분해를 통한 하이브리드 촉매 공동 열분해 기술에 대해서도 다루고자 한다.

Numerical analysis and stability assessment of complex secondary toppling failures: A case study for the south pars special zone

  • Azarafza, Mohammad;Bonab, Masoud Hajialilue;Akgun, Haluk
    • Geomechanics and Engineering
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    • v.27 no.5
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    • pp.481-495
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    • 2021
  • This article assesses and estimates the progressive failure mechanism of complex pit-rest secondary toppling of slopes that are located within the vicinity of the Gas Flare Site of Refinery No. 4 in South Pars Special Zone (SPSZ), southwest Iran. The finite element numerical procedure based on the Shear Strength Reduction (SSR) technique has been employed for the stability analysis. In this regard, several step modelling stages that were conducted to evaluate the slope stability status revealed that the main instability was situated on the left-hand side (western) slope in the Flare Site. The toppling was related to the rock column-overburden system in relation to the overburden pressure on the rock columns which led to the progressive instability of the slope. This load transfer from the overburden has most probably led to the separation of the rock column and to its rotation downstream of the slope in the form of a complex pit-rest secondary toppling. According to the numerical modelling, it was determined that the Strength Reduction Factor (SRF) decreased substantially from 5.68 to less than 0.320 upon progressive failure. The estimated shear and normal stresses in the block columns ranged from 1.74 MPa to 8.46 MPa, and from 1.47 MPa to 16.8 MPa, respectively. In addition, the normal and shear displacements in the block columns ranged from 0.00609 m to 0.173 m and from 0.0109 m to 0.793 m, respectively.

Monitoring and vibration control of a fluid catalytic cracking unit

  • Battista, Ronaldo C.;Varela, Wendell D.;Gonzaga, Igor Braz N.
    • Smart Structures and Systems
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    • v.29 no.4
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    • pp.577-588
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    • 2022
  • Oil refineries' Fluid Catalytic Cracking Units (FCCU) when in full operation may exhibit strong fluid dynamics caused by turbulent flow in the piping system that may induce vibrations in other mechanical and structural components of the Unity. This paper reports on the experimental-theoretical-computational program performed to get the vibration properties and the dynamic response amplitudes to find out alternative solutions to attenuate the excessive vibrations that were causing fatigue fractures in components of the bottle like reactor-regenerator of an FCC unit in operation in an existing oil refinery in Brazil. Solutions to the vibration problem were sought with the aid of a 3D finite element model calibrated with the results obtained from experimental measurements. A short description of the found solutions is given and their effectiveness are shown by means of numerical results. The solutions were guided by the concepts of structural stiffening and dynamic control performed by a nonlinear pendulum controller whose mechanical design was based on parameters determined by means of a parametric study carried out with 2D and 3D mathematical models of the coupled pendulum-structure system. The effectiveness of the proposed solutions is evaluated in terms of the fatigue life of critical welded connections.