• Title/Summary/Keyword: Reduction process

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Characteristics of Powder with Change of Temperature in Production of Tantalum Powder by MR-EMR Combination Process (MR-EMR 복합공정에 의한 탄탈륨분말의 제조시 온도변화에 따른 분말의 특성)

  • 배인성;윤재식;박형호;윤동주;이민호;설경원;김병일
    • Journal of Powder Materials
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    • v.10 no.6
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    • pp.395-405
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    • 2003
  • In the conventional metallothermic reduction (MR) process for obtaining tantalum powder in batch-type operation. it is difficult to control morphology and location of deposits. On the other hand, a electronically mediated reaction (EMR) process is capable to overcome these difficulties and has a merit of continuous process, but it has the defect that the reduction yield is poor. MR-EMR combination process is a method that is able to overcome demerits of MR and EMR process. In this study, a MR-EMR combination process has been applied to the production of tantalum powder by sodium reduction of $K_2$TaF$_{7}$. The total charge passed through external circuit and average particle size (FSSS) were increased with increasing reduction temperature. The proportion of fine particle (-325 mesh) was decreased with increasing reduction temperature. The yield was improved from 65% to 74% with increasing reduction temperature. Considering the charge, impurities, morphology, particle size and yield, an reduction temperature of 1,123 K was found to be optimum temperature for MR-EMR combination process.

Theoretical Considerations on an Electrolytic Reduction Process for Reducing Spent Oxide Fuel

  • Park B. H.;Seo C. S.;Jung K.-J.;Park S. W.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11b
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    • pp.86-91
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    • 2005
  • A metal product obtained from an electrolytic reduction process, possesses less volume and radioactivity than those of the unprocessed spent oxide fuels. The chemical composition of the metal product varies according to the process condition. In this work, a basic study was performed to evaluate the chemical forms of the spent oxide fuel components in an electrolytic reduction process with the operation conditions. One of the most important operation conditions is the cell potential applied for the reduction cell. It is expected that $PU_{2}O_3$ is difficult to reduce even though the cell potential is negative enough to reduce the lithium oxide when the activity of $Li_{2}O$ exceeds 0.003. The reduction of actinide oxides via the reduction of $Li_{2}O$ is assumed to have a greater reduction yield than a direct reduction of the actinide oxides.

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Estimation of Sludge Reduction and Nitrogen Removal Possibility using OSA Process (OSA 공정을 이용한 하수슬러지 감량화 및 질소제거 가능성 평가)

  • Joo, Jae-Young;Yoon, Su-Chul;Nam, Duck-Hyun;Park, Chul-Hwi
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.5
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    • pp.497-503
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    • 2008
  • The Oxic-Settling-Anaerobic(OSA) process is a modified activated sludge processes for sludge reduction. It is evaluated that the sludge production in OSA process can decrease to 88% because of biomass decay and kinetic parameter($Y_H$ 0.237mgVSS/mgCOD, $b_H$ $0.195d^{-1}$) in anaerobic reactor, when compared with CAS process. However, it has problems caused by sludge reduction such as increase of nutrient loading. In case that the anoxic condition through the introduction of the intermittent aeration for the enhancement of nitrogen removal ability build up and enough rbCOD is suppled, maximum 88% of nitrogen is removed in the OSA process. If the OSA process optimizing the intermittent aeration cycle is applied to the separate sewage system with high rbCOD fraction, it can be converted to advanced process in terms of the sludge reduction and nitrogen removal, simultaneously.

Oxidative Line Width Reduction of Imprinted Nanopatterns

  • Park, Dae Keun;Kang, Aeyeon;Jeong, Mira;Lee, Jaejong;Yun, Wan Soo
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.650-650
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    • 2013
  • Although imprinted nanopatterns of organic polymer can be modified by the heat treatment [1], it generally requires high process temperatures and is material-dependent since the heat-induced mass loss of the organic polymer is greatly affected by its chemical characteristics. When oxygen is added during the annealing process, one can reduce the process temperature as well as the dependence of the materials. With the oxygen, line width reduction of a polymer (SU-8) patterns could be accomplished at temperature of as low as $250^{\circ}C$ which was not possible in the heat only process. This oxidative line width reduction can be dramatically promoted with the introduction of oxygen plasma. The oxygen plasma, with its highly-reactive oxygen species, vigorously etches away the organic materials, proven to be extremely effective line with reduction method. It is, however, very hard to control the extent and homogeneity of the etching, particularly of very fine patterns. Here, we report an effective and reliable line width reduction method of imprinted nanopatterns by combined plasma and heat treatment. The merits of this process include the reduction of process temperature, time and material-dependence.

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A Study on Reduction Distribution in Tube Drawing Process (튜브 인발공정시 압하량 배분에 관한 연구)

  • Lee D. H.;Kim D. W.;Kim D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.35-38
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    • 2004
  • In general, tube drawing process is composed of two steps, so called first drawing and second drawing. Drawing cracks are mainly occurred during the 2nd drawing process due to the improper drawing process. In order to analyze the reduction distribution in successive two-step drawing process, tube drawing process was simulated by finite element method. From the finite element analysis, the balance between first and second reduction is proved to be important factor to prevent drawing cracks. Hence the numerical expression was developed for tube drawing process to distribute even strain and criteria curves that can predict the safe drawing region were also proposed using this numerical formula.

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Study of optimal reduction plan for wastewater sludge generated from oil refinery (정유 공장에서 발생된 폐수 슬러지의 최적 감량화 방안 연구)

  • Choi, Jae-Woo;Jung, Jong-Min;Shim, Natalia;Lee, Sang-Hyup;Park, Cheol-Hee
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.4
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    • pp.395-406
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    • 2010
  • In this study, anaerobic digestion, electro-oxidation and electro-fenton oxidation processes were investigated to reduce oily refinery sludge. Anaerobic digestion process was not suitable for oily activated sludge reduction because of characteristics itself and, as experimental results revealed, reduction efficiency was low for electro-oxidation process. However, 40% total suspended solid reduction of oily activated sludge was obtained by electro-fenton oxidation process, operating at pH=1, 0.5 A and $Fe^{2+}$:$H_2O_2$ ratio = 1:30. In addition, higher reduction efficiency was obtained as reaction time was increased (30, 60, 90, 120 min) despite of low $H_2O_2$ concentration. From the results, it has been investigated that electro-fenton oxidation is efficient process for oily activated sludge reduction.

VHF-PECVD OF Ti/TiN WITH SILANE REDUCTION PROCESS

  • Mizuno, Shigeru
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.350-356
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    • 1996
  • This paper presents VHF-Plasma Enhanced Chemical Vapor Deposition (VHF-PECVD) of Ti/TiN with silne reduction process, using $TiCl_4$ source. VHF plasma, which is denser than a conventional RF plasma, produces a large number of radicals. Silane reduction process, which supplies silane radicals, more promotes dissociation of Ti-Cl bond than a conventional hydrogen reduction process. therefore, the VHF-PECVD with silane reduction process forms high quality Ti/TiN films, which have low level of Cl content(<0.2 at.%). In result, the resistivity for Ti or TiN is less than 200$\mu$$\Omega$cm. The surface morphology of Ti film is very smooth. The structure of TiN film is amorphous. Furthermore, excellent step coverage for the films is obtained.

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Drawing Strain Distribution Model for the Two-Pass Drawing Process (2단 튜브인발 공정시 인발변형률 배분모델 재발)

  • Lee D. H;Chung U. C;Moon Y. H
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.671-677
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    • 2004
  • For the large reduction in tube cross section, the tube drawing process is usually performed by two successive passes, so called first drawing and second drawing. In multi-pass drawing process, the reduction balance is important to prevent drawing cracks. Therefore in this study, the model for uniform reduction distribution in two-pass drawing process has been developed on the basis of cross sectional variation of drawn tube. For the given product geometry the model provides optimal diameter and thickness that can evenly distribute drawing reductions. The capability of model is well confirmed by finite element analysis of tube drawing process. Criteria curves at various limit strains to determine whether the drawn tube would fail during drawing process are also proposed by using newly developed model.

Optimization of Process Variables of Shape Drawing for Steering Spline Shaft (조향장치용 스플라인 샤프트 이형인발 공정변수 최적화)

  • Lee, S.K.;Kim, S.M.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.132-137
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    • 2010
  • In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

A Study on Factory Building Fire Risk Reduction Management (공장건물의 화재리스크 경감방안에 관한 연구)

  • Chung, Eui-Soo;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.10 no.3
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    • pp.43-53
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    • 2008
  • This study is carried out for the fire safety of the factory building, the fire risk reduction measure in compliance with an example approached in fire risk reduction systematically, contribute to reduce the fire risk. The analytical fire risk process of discovering, identifying, estimating and evaluating risk and control measure as risk reduction measures are core concept, applies loss prevention with loss control techniques. The painting process in the workplace where the fire hazard and death accident accompanies coexists. Loss prevention problem of creation prevention of dangerous atmosphere at workplace is health and human services problem of normal circumstances, must be inspected with problem of combustible gases at the time of fire explosion. Static electricity measure accomplished the risk control process thoroughly as the fire risk reduction process model with the ignition sources measure which is presented. Fire risk from within organizing will be able to classify with each field by detailedly but risk treatment process will be able to apply basically all the same concept. Consequently about risk management example from before, this study is proposed risk management techniques that standardized rightly in the actual condition of organization with one plan, with discovery of fire risk, the feedback process in compliance with a fire risk reduction and the review which control the result is joint responsibility of engineer, technical expert and manager as part of safety management to practice with the fact must be supervised.