• Title/Summary/Keyword: Reduction of wear

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A Study on the Surface Modification of Polyimide Film by lon Implantation (이온주입법에 의한 폴리이미드박막의 표면 개질에 대한 연구)

  • 김종택;이덕출
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.4
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    • pp.293-297
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    • 1998
  • The influence of ion implantation on surface properties of polymers was studied. We investigated microhardness, friction, wear and wettablility of polyimide. Energies of 50, 200keV were used with doses range from $1{\times}10^{13} to 1{\times}10^{16} [ions/cm^2]$. The implanted ion species were B, N and Ar. The microhardness of polyimide was increased after implantation for doses of $1{\times}10^{15}\; [ions/cm^2]$. A reduction of the friction coefficient was in most case correlated with a reduction of wear. The contact angles of water for $B^+,N^+$ implanted polyimide decreased from $76^{\circ}C$ to zero, as the fluencies increased at energies of 50 and 200 KeV. However, the contact angle of Ar ion implanted polyimide did not change under ambient room conditions even if the time elapsed. SEM measurement was performed to characterize the modified surface layer.

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Mechanical and Tribological Properties of $\beta-Sialon/SiC$ Whisker Composite ($\beta-Sialon/SiC$ Whisker 복합재료의 기계적 물성 및 마찰 마모 특성 연구)

  • 김호균;소유영;김인섭;이병하
    • Journal of the Korean Ceramic Society
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    • v.31 no.11
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    • pp.1259-1264
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    • 1994
  • $\beta$-Sialon has been regarded as one of promising materials showing high strength, fracture toughness, corrosion resistence and wear resistence. The improvement of the fracture toughness and tribological properties of $\beta$-Sialon (Z=1) has been attempeted by fabricating the $\beta$-Sialon/ SiC whisker composite. Each of green body composed of following ingredients, i.e., Si3N4, AlN, Y2O3 nd SiC, respectively, was first fired at 178$0^{\circ}C$ for 3hrs in N2 atmosphere and then post-HIPed at 173$0^{\circ}C$ for 1 hr under 170 MPa for N2 gas pressure. The fracture toughness, flexural strength and tribological properties increased with increasing SiC whisker content, despite the reduction of the relative density and hardness. $\beta$-Sialon/15 vol% SiC whisker showed a significant enhancement of wear resistance compared to the monolithic $\beta$-Sialon. The addition of SiC whisker caused the reduction of the density and hardness, but induced the increment of wear resistance.

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Experimental Study on the Hardness and Wear Characteristics of Bronze Metals (청동소재의 경도 및 마멸특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Kim, Kyung-Sup
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.192-196
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    • 2009
  • This paper presents the hardness and wear characteristic of bronze metals, which are manufactured by a sintering process with a high pressuring technology. A bronze metal with a high hardness and anti-wear properties is usually used for a high pressure cylinder and a pin-bush bearing. The new bronze metal in which is manufactured for this experimental study shows very high hardness of 192${\sim}$220 Hv compared with that of a conventional bronze metal of 120${\sim}$140 Hv. The high hardness of new bronze metals is strongly related to the radical reduction of wear volumes and an improved surface roughness of operated worn surfaces. As explained by previous many research works, the improved hardness of nonferrous metals may increase a load-carrying capacity and anti-wear properties of tribological components.

Friction and Wear Characteristics of Copper Alloy Fine Particles Contained in an Additive (첨가제에 함유된 미세한 구리합금입자의 마찰 및 마모 특성)

  • 안효석;이성철
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.32-40
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    • 1996
  • The tribological role of copper alloy fine particles in an additive is not well known compared to solid lubricants such as $MoS_{2}$ and PTFE. In this experimental investigation, a series of friction and wear test was undertaken to gain a better understanding of an additive containing copper alloy fine particles and to identify the effectiveness of copper alloy particles in improving tribological performance of the lubricant. Friction and wear of specimens under lubricated contact condition were studied and the worn surfaces were characterized by AES (Auger Electron Spectroscopy), SEM (Scanning Electron Microscopy) and optical microscopy. It was revealed that a copper-contained layer was formed and this layer resulted in considerable reduction in both friction and wear due to its lubricity and anti-wear property. The analysis of worn surface revealed that copper of the fine alloy particles in the additive helps healing the worn surface by plating and filling wear pits.

Wear Resistance Evaluation of Contact Tip according to Flux Cored Wire (플럭스 코어드 와이어에 따른 용접 중 콘택트 팁 내마모성 평가)

  • Kim, Dong-Yoon;Hwang, In-Sung;Kim, Dong-Cheol;Kang, Moon-Jin
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.42-46
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    • 2013
  • The contact tip for flux cored arc welding has important functions to transmit the welding current to the wire and to guide the wire to molten pool. A damaged contact tip causes a productivity reduction and a welding quality problem. In this study, the welding experiments for the wear resistance of contact tip regarding flux cored wire types were performed. With two fold type and a seamless type flux cored wires, the wear rates of contact tips were compared. In addition, the wear rate was checked according to the contact tip position.

Analysis of Burst Pressure for Wear-Damaged Steam Generator Tubes (마멸에 의해 손상된 증기발생기 전열관의 파열압력 해석)

  • Shin, Kyu-In;Park, Jai-Hak
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.16-22
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    • 2003
  • Generally the rupture of steam generator tubes proceeds from significant plastic deformation before failure. In this study, the burst pressures of damaged steam generator tubes were calculated from the plastic instability analysis with the finite element method. Two wear types, flat and circumferential types were considered. An equation for the burst pressure was proposed by using the strength reduction factor and the Svensson equation. The analysis results were compared with the experiment data from published references and they showed a good agreement with the experiment data.

An Experimental Study on the Rail Wear Reduction Using Coating Material in Curved Track (레일코팅재를 이용한 곡선부 레일마모저감에 관한 실험적 연구)

  • Ha, Beom-Yong;Park, Yong-Gul;Lee, Dong-Wook;Choi, Jung-Youl;Kang, Yun-Suk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2153-2162
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    • 2011
  • The goal of this Paper is to reduce rail's wear in curved track by applying an additional surface layer material(High hardness and High resistance capacity of wear) on the top of the railhead. In order to evaluate appropriation of a coating material, experimental tests such as the varieties of fundamental properties tests (hardening, wear, tensile, and bending) and RCF(rolling contact fatigue)test were performed to establish fatigue wear and damage mechanism. As a result, wear performance of coating rail is better than heated rail about 6times and normal rail about 8~9times.

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A Study on Optimal Wear Design for a Gerotor Pump (제로터 펌프의 마멸 최적설계에 관한 연구)

  • Kwon, Soon-Man;Nam, Hyoung-Chul;Lu, Lei;Shin, Joong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.1
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    • pp.82-88
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    • 2009
  • A disadvantage in the design of gerotor pump is a lack of parts that can be adjusted to compensate for wear in the rotor set, and as a consequence, it causes a sharp reduction of efficiency. In this paper, an attempt has been made to reduce the wear rate between the rotors of a gerotor pump. To do this, floating genetic algorithm (FGA) is used as an optimization technique for minimizing the wear rate proportional factor (WRPF). The result shows that the wear rate can be reduced considerably, e.g. approximately 8% in this paper, throughout the optimization using FGA.

Study of LST Surface Modification effect on friction and wear at lubricating condition

  • Tripathi, Khagendra;Joshi, Bhupendra;Gyawali, Gobinda;Kim, Seung-Ho;Lee, Soo Wohn
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.182-183
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    • 2014
  • Hemispherical dimples with diameter, ø=$60{\mu}m$ and depth, d= $30{\mu}m$ were created on the metal and ceramics surfaces using INYA 10 watt Laser of 1064 nm wavelength. This study reports the influence of dimple pitch on friction and wear behavior rather than dimple size, depth and density. LST was performed on the specimens with dimple pitch and density in the range of 80 to-$200{\mu}m$ and 44 to 7 %, respectively. Surface topography was analyzed by using roughness measurement, scanning electron microscopy (SEM), and optical microscopy. Friction and wear characteristics were analyzed on textured surfaces at lubricating environment to observe the effect of surface texturing on reduction of friction and wear. Reduction on coefficient of friction was achieved by more than 70% due to the dual behavior of dimples as wear (debris) traps and lubricant reservoirs. Wear reduced significantly for the textured surface as compared to the polished surface. Moreover, the friction coefficient of the textured specimens reduced with increasing load and speed which may be attributed to the transition of lubrication regime.

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Magnetic Field Reduction Characteristics of Hot-Line Worker's Shielding Wear for 765kV Double Circuit Transmission Line (765kV 2회선 송전선 활선 작업자의 차폐복 자계저감 특성검토)

  • Min, Suk-Won;Park, Jun-Hyeong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.9
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    • pp.1632-1637
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    • 2007
  • This paper analyses current densities induced inside human body of lineman for 765kV transmission line when he wears a protective cloth or not. Applying the boundary element method, we calculate current densities induced in organs inside a worker in case he was located at 15[cm], 30[cm], 50[cm], and 100[cm] far from a prefabricated jumper. As results of study, we find a maximum current density induced in all organs may be higher than $10[mA/m^2]$ if he does not wear protective clothes. We also know high permeability materials can lower current density more than high conductivity materials.