• Journal of Magnetics
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• v.20 no.2
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• pp.176-185
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• 2015

We present the design optimization of the magnetic pole and slot design options that minimize the cogging torque of permanent-magnet (PM) brushless generators for small wind turbine generators. Most small wind-turbines use direct-driven PM generators which have the characteristics of low speed and high efficiency. Small wind-turbines are usually self-starting and require very simple controls. The cogging torque is an inherent characteristic of PM generators, and is mainly caused by the generator's geometry. The inherent the cogging torque can cause problems during turbine start-up and cut-in in order to start softly and to run a power generator even when there is little wind power during turbine start-up. Thus, to improve the operation of small turbines, it is important to minimize the cogging torque. To determine the effects of the cogging torque reductions, we adjust the slot opening width, slot skewing, mounting method of magnets, magnet shape, and the opening and combinations of different numbers of slots per pole. Of these different methods, we combine the methods and optimized the design variables for the most significant design options affecting the cogging torque. Finally, we apply to the target design model and compare FEA simulation and measured results to validate the design optimization.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.2
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• pp.235-243
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• 1998

For motor operation at low speeds and loads, torque pulsation by the cogging torque is often a source of vibration and control difficulty. In this paper, the magnetic field of a motor is calculated by finite element method. The periodic cogging torque is determined using Maxwell stress method and time stepping method, and then decomposed using fourier series expansion, The purpose of this paper is to characterize design parameters on the cogging torque and to design a permanent magnet motor with a cogging torque less vulnerable to vibration, without sacrificing the motor performance. The design parameters include stator slot width, permanent magnet slot width, airgap length and magnetization direction. A new design with a less populated frequency spectrum of the cogging torque is proposed after characterizing individual effect of design parameters. Magnet pole edge shaping, by gradually increasing the cogging torque with reduced higher harmonics.

• Journal of Electrical Engineering and Technology
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• v.8 no.6
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• pp.1590-1595
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• 2013

In this paper, the design for an electromagnetic structure and reduction cogging torque of a dual generator structured RFPM generator, which is a combination of the inner- and outer-rotor types, has been proposed. We call this a dual generator radial flux permanent magnet generator. To reduce the cogging torque, firstly, stator tooth pairing was designed; secondly, stator displacement was designed and finally, stator tooth pairing and stator displacement were carried out simultaneously. We found the optimal design condition about stator tooth pairing angle combination and stator displacement angle for cogging torque minimization. As a result, a cogging was reduced by 93.3[%] by this study.

• Journal of Electrical Engineering and Technology
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• v.11 no.2
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• pp.377-382
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• 2016

In this paper, influence of vibration on cogging torque and Radial Magnetic Force(RMF) imbalance was investigated in the IPM type BLDC motor. Design of cogging torque reduction and the RMF equilibrium was proceed applied to Design of Experiment(DOE). Vibration test results, the RMF imbalance was confirmed that a significant impact of vibration.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.62 no.11
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• pp.1535-1540
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• 2013

In this paper, the Radial Magnetic Force(RMF) and cogging torque which cause vibration and noise in IPM type BLDC motor were analyzed. The cogging torque and RMF cause electromagnetic vibration. So, a notch was installed for the equilibrium of RMF and cogging torque reduction. The notch was analyzed by using a Fourier Series for the energy distribution of the air-gap. The equilibrium of RMF and the reduction of cogging torque were performed by a Design Of Experiment(DOE) with the notch. Also, operating characteristics and efficiency were analyzed and compared.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.2
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• pp.209-215
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• 2012

This paper deals with a reduction of cogging torque and estimate of inductance for IPMSM. The flux barriers(Barrier) and the auxiliary slot(Notch) for the reduction of cogging torque was installed for increase of driving characteristic in IPMSM. The cogging torque, driving torque and inductance are analyzed by using FEM(Finite Element Method) and the results of inductance calculation are compared to experimentation ones.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.6
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• pp.287-291
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• 2006

Recently, various applications of permanent-magnet(PM) electric motor have been more increased. Compared with the other electric motors, PM electric motor has cogging torque which results from the interaction between PM of rotor and slot-teeth structure of stator. Audible noise and vibration is caused by this cogging torque. So, the reduction of cogging torque is main designing goal of PM electric motor. The purpose of this paper is to realize the decrease of cogging torque using new experimental design and response surface analysis which is one of the statistical methodologies.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.26 no.2
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• pp.71-77
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• 2012

The cogging torque is important to the cut-in wind speed. And, it causes the acoustic noise and the vibration on the machine. This paper presents a 3D FEA(Finite Element Analysis) to evaluate the effect of magnet skew and stator displacement on cogging torque reduction, for double core AFPM(Axial Flux Permanent Magnet) generator. As a result, the magnet skew and the stator side displacement are proved excellent techniques to reduce the cogging torque.

• Proceedings of the KIEE Conference
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• 1995.07a
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• pp.59-61
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• 1995

This paper presents the cogging torque analysis of the permanent magnet type AC servo motor which have the closed slot structure. Generally, existence of the slot opening causes the cogging torque. But the cogging torque exists in this type motor(having closed slot structure) because the bridge part is saturated by the rotor flux. In this paper, the finite element analysis is used to calculate the cogging torque and the rated torque. As the size of the bridge part-the thickness and the width-changes, the cogging torque and the rated torque are obtained repeatedly like as upper procedures. Finally, the trends of the cogging torque and the rated torque versus the size of the bridge part are obtained from this analysis procedures. By this approach, the optimal geometry of the bridge part can be found which minimize the cogging torque satisfying the required value of the rated torque.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.56 no.1
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• pp.57-65
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• 2007

Along with the development of power electronics and magnetic materials, permanent magnet (PM) brushless direct current (BLDC) motors are now widely used in many fields of modern industry BLDC motors have many advantages such as high efficiency, large peak torque, easy control of speed, and reliable working characteristics. However, Compared with the other electric motors without a PM, BLDC motors with a PM have inherent cogging torque. It is often a principle source of vibration, noise and difficulty of control in BLDC motors. Cogging torque which is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance can be reduced by sinusoidal air-gap flux density waveform due to reduction of variation of magnetic reluctance. Therefore, this paper will present a design method of magnetizing system for reduction of cogging torque and low manufacturing cost of BLDC motor with isotropic bonded neodynium-iron-boron (Nd-Fe-B) magnets in ring type by sinusoidal air-gap flux density distribution. An analytical technique of magnetization makes use of two-dimensional finite element method (2-D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation. In addition, For optimum design of magnetizing fixture, Factorial design which is one of the design of experiments (DOE) is used.