• Title/Summary/Keyword: Reduction Ratio

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A Study on the Pass Schedule of Multi-Pas Shape Drawing Process for Cross Roller Guide (크로스 롤러가이드의 다단형상인발공정 패스 스케쥴에 관한 연구)

  • Lee, T.K.;Lee, C.J.;Lee, S.K.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.550-555
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    • 2009
  • In the multi-pass shape drawing process, the pass schedule that includes the determination of reduction ratio and intermediate die shape is very important. This study used the equal reduction, equal load, and electric field analysis method for pass schedule of the multi-pass shape drawing. The reduction ratio was calculated by the equal reduction and equal load method. And the intermediate die shape was determined by the result of the electric field analysis and the calculated reduction ratio. The proposed pass schedule method was applied to a shape drawing for producing cross roller guide. Finally, FE-analysis and shape drawing experiment were performed to verify the effectiveness of the proposed method.

The Noise Reduction of Industrial Blower Using Buff Shapes in Silencer (소음기내의 버프 형상을 이용한 산업용 송풍기의 소음저감)

  • Kim, Chang-Ho;Son, In-Soo;Ahn, Tae-Soo;No, Tae-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.19-24
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    • 2010
  • The noise of an running industrial fan or blower depends on the type of a fan, the machining accuracy and assembled conditions of each element, and buffs. Many studies have been carried out to reduce the noise through silencer in blower. In this study, 3 types of buffs which have different hole are employed in pipe of blower to study the influence the number and arrangement of buffs on the noise reduction at inlet and outlet in pipe. Commercial engineering software ANSYS was employed to analyze the characteristics and reduction ratio of pressure. Experimental results shows that optimal one can reduce the reduction ratio of noise as much as 16 percents in the laboratory. Good agreement was found between the analysed ratio of noise reduction and those obtained from the experiments.

A Bilateral Control for Telemanipulators with High Reduction Ratio Joints (고감속비의 관절을 가지는 원격조작기의 양방향 제어)

  • 안성호;윤지섭;이상정
    • Proceedings of the IEEK Conference
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    • 2000.06e
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    • pp.35-38
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    • 2000
  • Since the telemanipulator consisting of high reduction ratio gear joints has a slow dynamics comparing with the master manipulator, its control signal is likely to be saturated resulting in poor tracking performance and deteriorated stability. This paper proposes a bilateral control scheme of a telemanipulator having high reduction ratio, which can compensate the control input saturation. The experimental results show that the proposed control scheme has excellent performances.

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Computation of High Temperature Friction Coefficient of SCM435 Steel (SCM435 강의 고온마찰계수 계산)

  • Sung, J.U.;Cho, S.H.;Lee, H.J.;Lee, Y.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.243-249
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    • 2011
  • In this study, an approach designed to compute high temperature friction coefficients for SCM 435 steel through a pilot hot rolling test and a finite element analysis, is proposed. Single pass pilot hot flat rolling tests with reduction ratios varying from 20 to 40% were carried out at temperatures ranging from 900 to $1200^{\circ}C$. In the proposed approach, the friction coefficient is calculated by comparing the measured strip spread and the roll force with the simulation results. This study showed that the temperature and reduction ratio had a significant influence on the friction coefficient. As both material temperature and reduction ratio become higher, the friction coefficient increases monotonically. This finding is not in agreement with the Ekelund model, which is widely used in the analysis of the hot rolling process. In the present work, the friction coefficient at a reduction ratio of 40% was found to be 1.2 times greater than that at a reduction of 30%. This higher friction coefficient means that an increment of the roll thrust force is expected at the next stand. Therefore, a roll pass designer must understand this phenomenon in order to adjust the reduction ratio at the stands while keeping the driving power, the roll housing structure and the work roll strength within the allowable range.

Frequency Response Characteristics of Two-Staged Gear Reduction Servo System According to the Backlash Contribution Ratio Variation of Each Gear Reduction Stage (감속단 백래시 기여율 변화에 따른 2단 기어 감속서보 시스템의 주파수 응답 특성)

  • Baek, Joo-Hyun;Hong, Sung-Min;Yang, Tae-Suk;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.103-109
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    • 2002
  • The paper investigates the change of frequency response characteristics on two-stage gear reduction servo system according to the variation of backlash amount of each gear reduction stage, under the condition that the backlash of total system is constant. It is shown that the frequency response characteristics of the system heavily depend on the contribution ratio which is defined as a ratio of the first backlash amount to the total backlash. It is also found that there is an optimal backlash combination to maximize the bandwidth of two-stage gear reduction servo system when the allowable total backlash is determined.

Evaluation methods for Void Closing Behavior in Large Ingot (기공닫힘부 폐쇄정도 결정을 위한 평가방법 연구)

  • Choi, I.J.;Choi, H.J.;Yoon, D.J.;Lee, G.A.;Lim, S.J.
    • Transactions of Materials Processing
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    • v.20 no.5
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    • pp.339-343
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    • 2011
  • This paper presents methods for analyzing the extent of cylindrical-shaped void closure. In addition, a quantitative relationship between change in void fraction and height reduction ratio of a compressed specimen is proposed. The height reduction ratio, number of deformation steps and billet rotation were chosen as key process parameters influencing the void closing behavior, namely, the changes in void shape and size during hot open die forging of a large ingot. The extent of void closure was analyzed from microscopic observations and estimated from tensile test results. The tensile strengths of specimens with closed voids and those without were compared for various reduction ratios in height. The results confirmed that void closure occurs at reduction ratios greater than 30 %. The void closing behavior could be expressed as a hyperbolic tangent function of reduction ratio in height, number of paths, and billet rotation. The knowledge presented in this paper could be helpful for optimizing deformation paths in open die forging processes.

The influence of infection ratio on Gradual Reduction of Drug Dose for the treatment of AIDS patients (AIDS환자 치료를 위한 점진적 약물감소기법에 감염속도상수가 미치는 영향)

  • Lee, Kang-Hyun;Jo, Nam-Hoon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.1
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    • pp.174-182
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    • 2007
  • In this paper, we study the influence of infection ratio on gradual reduction of drug dose for the five state HIV infection model that explicitly includes the population of the virus. We first compute all equilibrium points of the model and investigate the stabilities of them. As a result, a bifurcation diagram is obtained which shows a change in the equilibrium points, or in their stability properties, as the drug effect $\eta$ is varied from 0 to 1(alternatively, drug dose is changed from 1 to 0). Based on the bifurcation diagram, we show that the gradual reduction of drug dose can be applied for the treatment of AIDS patients. Moreover, we analyze the influence of the variation of infection ratio on the gradual reduction treatment. Computer simulation results are also presented to validate the proposed results.

superconducting properties of Bi-2223 tapes with various heat treatment condition (열처리 온도 및 분위기 변화에 따른 Bi-2223 초전도 선재에서의 특성변화)

  • 하동우;이동훈;하홍수;오상수;김홍대;양주생;윤진국;최정규;권영길
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.527-530
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    • 2002
  • A lot of efforts have been focused on the optimization of PIT parameters for Bi-2223/Ag wire. In this paper, initial annealing of Bi-2223/Ag wire to transform Bi-2212 orthorhombic from Bi-2212 tetragonal Precursor was investigated. This initial annealing step at low oxygen partial pressure were to transform Bi-2212 orthorhombic structure and to reduce the formation of second phases at superconducting wire. However Bi-2223 Phases were appeared at higher annealing temperature. Critical currents(Je) of Bi-2223/Ag tapes were sintered at low oxygen Partial pressure were higher than that of the wires sintered at atmosphere condition. In order to investigate the effect of rolling reduction ratio, Bi-2223/Ag HTS tapes were rolled with different reduction ratio. There were no clear difference of Je and filaments shape with various rolling reduction ratio.

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A Study on the Control of Ship Maneuvering by the Simulation of Anchor Dredging (닻 운용 시뮬레이션에 의한 선체운동 제어에 관한 연구)

  • 윤순동
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.8 no.2
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    • pp.9-15
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    • 2002
  • Ship operators use anchor dredging for the collision avoidance or safety of ship handling in a harbour or narrow channel. This paper clarifies the technique of the anchor dredging known as a common sense for. the seafarers A mathematical model at low speed range is established for the estimation of ship motion under the assumed environment, simulate the advance speed , and turning ability under the anchor dredging or not. The results shows good agreement with the conventional seamanship and their experiences as follows. Ahead speed used the anchor dredging is slower(speed reduction ratio:40%) than the normal ahead speed and the stopping distance is shorter (distance reduction ratio:40%)than the normal ahead distance without the anchor dredging.. Turning speed used anchor dredging is slower(speed reduction ratio:72%)than the normal ahead speed and the tactical diameter is shorter(distance reduction ratio:24%)than the diameter by the normal turning without the anchor dredging.

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A Bilateral Teleoperation Control Scheme for 2-DOF Manipulators with High Reduction Ratio Joints

  • Ahn, Sung-Ho;Yoon, Ji-Sup;Lee, Sang-Jeong
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.519-519
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    • 2000
  • Since the dynamics of the slave manipulator with high reduction ratio joints is likely to be much slower than that of the master manipulator, the control input the slave manipulator is so frequently saturated. This paper proposes a bilateral teleoperation control scheme for 2-DOF manipulators with high reduction ratio joints, which can effectively compensate the control input saturation. In the proposed scheme, the controllers of the slave manipulator are designed with an anti-windup feature and forces caused by the saturation are reflected to the operator holding the operating handle of the master manipulator. When the control input of the slave manipulator is saturated, the master manipulator moves slowly file to tile reflected forces. In this way, the position tracking performance of the slave manipulator with high reduction ratio joints can be enhanced regardless of saturation. The proposed scheme is shown to give excellent position tracking performance through a series of experiments.

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