• 제목/요약/키워드: Reducing Friction

검색결과 242건 처리시간 0.023초

Friction Behavior of Micro-scale Groove Surface Patterns Under Lubricated Sliding Contact

  • Chae Young-Hun
    • KSTLE International Journal
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    • 제6권2호
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    • pp.51-57
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    • 2005
  • Surface texturing of tribological applications is an attractive technology of engineered surface. Therefore, reduction of friction is considered to be necessary for improved efficiency of machines. The current study investigated the potential of textured micro-scale grooves on bearing steel flat mated with pin-on-disk. We discuss reducing friction due to the influence of sliding direction at surface pattern. We can indicate lubrication mechanism as a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for the lubrication condition. It was found that the friction coefficient was changed by the surface pattern and sliding direction, even when surface pattern was the same. It was thus verified that micro-scale grooves could affect the friction reduction considerably under mixed and hydrodynamic lubrication conditions. The lubrication regime influences the friction coefficient induced by the sliding direction of groove pattern. The friction coefficient depends on a combination of resistance force and hydrodynamic.

엔진 크랭크샤프트 베어링에 대한 마찰 및 온도 특성에 대한 실험적 연구 (An Experimental Study of the Friction and Temperature characteristics of Engine Crankshaft Bearings)

  • 조명래;문회지;장인배;한동철
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1993년도 제18회 학술대회 초록집
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    • pp.57-62
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    • 1993
  • To increase the fuel economy, a reduction of friction loss is important in engines. Experimental investigations have been required for reducing the friction loss of crankshaft bearings. Hydraulic cylinder, and servo control ler system which modified the applied load, and test rig for the observation of the characteristics of engine crankshaft bearings were designed and fabricated. Experiment is performed. Friction torque, journal locus and circumferential temperature variations of crankshaft bearings were measured with appling load, revolution speed, and oil inlet temperature, etc.

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금속표면의 Surface texturing 효과에 대한 실험적 설계변수 (Experiment Design Parameter for the Effect of Surface Texturing on Metal Surface)

  • 채영훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1145-1150
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    • 2005
  • The aim of this paper is to investigate the effect of surface texturing on metal surface and to understand the potential of friction reduction through micro-scale dimple to fabricate by photolithography on pin-on-disk test using flat-on-flat contact geometry. It was verify that the friction property with respect to the same pitch has been influence on the size of dimple under lubricated sliding contact. Also, we can recognize from Stribeck curve that the friction property has a connection with the size of dimple. It can explain a relationship between the friction coefficient and a dimensionless parameter for lubrication condition. The friction property has been an effect on the size of surface texture on reduction friction, not only because the density of dimple, but also because the ratio of diameter/pitch. This ratio of approximately 0.5 is recommend under the tested friction condition. It suggested that the ratio of d/p is an important parameter for surface texture design.

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피스톤 링과 실린더 라이너에서의 마찰저감 기술개발 (Development of Friction Reduction Method between Piston Ring and Cylinder Liner)

  • 김완호;차금환;김대은;임윤철
    • Tribology and Lubricants
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    • 제14권4호
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    • pp.37-43
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    • 1998
  • The friction loss between piston rings and cylinder liner is due to the tension of the piston rings. Lubricant is usually supplied to reduce the friction. However, the sliding speed of the piston varies during the reciprocating cycle and is very low near TDC(Top Dead Center)/BDC(Bottom Dead Center), where the hydrodynamic lubrication cannot be sustained. Since the lubrication regime is shifted from the hydrodynamic to the boundary lubrication near TDC/BDC, wear particles are easily generated so that the friction loss becomes bigger and bigger due to the plowing effect of wear particles. In this study, for the purpose of reducing the friction loss, an undulated surface is adopted to the cylinder liner to trap wear particles. The friction force variations, which are measured by strain gaged, show that the concept of undulated surface is one of the promising methods to effectively reduce the friction between piston rings and cylinder liner.

추정된 쿨롱 마찰을 보상한 볼-스크류 시스템의 위치제어 (Position Control of Ball-Screw Systems with Compensation of Estimated Coulomb Friction)

  • 김한메;최정주;이영진;김종식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.893-898
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    • 2003
  • Coulomb friction is an important factor for precise position tracking control systems. The control systems with friction causes the steady state error because of being sensitive to the change of system condition and highly nonlinear characteristics. To overcome these problems, we use an estimation scheme of Coulomb friction to experiment for it's compensating. The estimated factor for Coulomb friction is used as a feed-forward compensator to improve the tracking performance of ball-screw systems. The tracking performance was improved by compensating the estimated friction torque in the feed-forward term. And, the sliding mode control which is derived from the Lyapunov stability theorem is applied for robust stability and reducing chattering. The experimental results show that the sliding mode controller with adaptive friction compensator has a good tracking performance compared with the friction uncompensated controller.

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선박 엔진용 밸브 스핀들 모재에 따른 마찰 용접 후 기계적 특성 변화 (Parent Materials Effect on the Mechanical Property of the Friction Welded Spindle Valve Parts for Marine Engines)

  • 신재우;박준영;김정기
    • 소성∙가공
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    • 제32권3호
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    • pp.107-113
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    • 2023
  • The importance of dual-fuel engines has increased for reducing CO2 emissions. However, the low operating temperature of this engine may induce low-temperature corrosion at combustion parts, which reduces the engine service life. To overcome this problem, NiCr38Al4 alloy was developed for valve spindle, but the cost of this alloy is expensive due to its high Cr content. For reducing the manufacturing cost of valve spindle, in the present work, NiCr38Al4 alloy was welded with Nimonic80A alloy by conducting friction welding. The tensile test results show that the strength of friction-welded specimens follows the properties of the lower-strength parent materials, without severe cracks at the interface. The large shear strain and frictional heat from friction welding not only reduce grain size but also induce solute element diffusion at the interfacial region. Because of the low Cr diffusivity compared with Ti, Cr carbides were not observed in the Nimonic80A matrix, while Ti carbides were distributed in both the Nimonic80A and SNCrW matrices.

마찰제어를 위한 Surface texturing의 Micro-scale dimple 밀도영향 (Influence on a density of micro-scale dimple for surface texturing on friction control)

  • 채영훈;김석삼
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.945-950
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    • 2004
  • Surface texturing of tribological application is another attractive technology of friction reducing. Also, reduction of friction is therefore considered to be a necessary requirement for improved efficiency of machine. In this paper attempts to investigate the effect of density for micro-scale dimple pattern on bearing steel flat mated with pin-on-disk. We demonstrated the lubrication mechanism for a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for lubrication condition. It is found that friction coefficient is depended on the density of surface pattern. It was thus verified that micro-scale dimple could affect the friction reduction.Lubrication condition regime has an influence on the friction coefficient induced the density of micro dimple.

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비뉴우튼유체의 관이음음 유동저항에 관한 연구 (A study on the flow resistance in the various fittings for non-newtonian fluid)

  • 유상신;김춘식
    • 대한기계학회논문집
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    • 제3권4호
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    • pp.151-157
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    • 1979
  • An experomental study on drg reduction in the rough tubes is presunted using the drrective drag reducing proymer solutions. The friction factors of the rough tubes follow the maximum drag reduction asymptote for the lower Reynolds numbers in the turbulent flow. However, as the Reynols number is increased the rougher tube results deviate from the maximum drag rduction asymptote sooner than the less rough tube results. There appears a systematic deviation from the maximum drag reduction asymptote depending on the relative roughness just as friction factors for the Newtonian hluid inthe rough tubes exhibit in the turbulent region. The minor loss results inthe various fittings such as elbows, tees, and gate valves are presunted The fittings show higher values of the loss coefficient in the drag reducing polymer solutions than in the Newtonian fluid, which is quite contrary to the drag reduction phenomenon in the straight tubes. The eqivalent length of the fittings for the drag reducing polymer solutions is many times longer than that for Newtonian fluids due to the increase of the loss coefficient and the decrease of the friction factor. It is speculated that the solid-like behavior of the polymer solutions in the abruptly changing folw passage plays a significant role in increasing the loss coefficient.

지진하중을 받는 다층 건물에 설치된 마찰감쇠기 설계 (Design of Friction Dampers installed at a Multi-Story Building under Seismic Load)

  • 성지영;민경원
    • 한국전산구조공학회논문집
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    • 제24권4호
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    • pp.457-462
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    • 2011
  • 본 논문은 지진응답을 제어하기 위해 다층 건물에 설치된 마찰감쇠기의 간단한 설계절차를 제안하였다. 마찰감쇠기는 비선형성이 강하므로 마찰감쇠기가 설치된 건물의 제어효과를 파악하는 것은 어렵다. 마찰감쇠기의 제어력은 층간속도에 영향을 받으므로, 인접한 모드가 서로 연계된다. 따라서 응답은 공진일 때 안정상태응답으로 가정하여 유도하였다. 첫째로 지진하중에 대한 정해응답을 구하는 것은 불가능하므로 조화가진을 받을 때의 근사해를 유도하였다. 둘째, 다층 건물을 단자유도로 변환하기 위해서 모드해석이 수행되었다. 셋째, 근사해를 이용하여 등가감쇠비를 유도하였다. 그리고 등가감쇠비를 이용하여 응답감소계수를 제안하였다. 마지막으로, 마찰감쇠기의 마찰력을 응답감소계수에 의해 설계하고 설계된 감쇠기를 7개의 지진파를 통해 검증하였다. 비선형해석 결과가 제안된 절차의 유효성을 확인하였다.

추정된 쿨롱 마찰을 보상한 슬라이딩 모드 제어 시스템의 위치제어 (Position Control of Sliding Mode Control Systems with Compensation of Estimated Coulomb friction)

  • 김한메;최정주;이영진;김종식
    • 한국정밀공학회지
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    • 제21권2호
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    • pp.35-42
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    • 2004
  • The control systems with friction cause the steady state error and slow response, because friction is a sensitive to the change of system condition and has highly nonlinear characteristics. To overcome these problems and do precise position control for a ball-screw system, we use Coulomb friction estimator and the sliding mode control(SMC) to compensate its negative effect. The applied SMC for tracking position has a characteristics of robust stability and reducing chattering, and is derived from the Lyapunov stability theorem and reaching condition. Compensating the estimated friction torque to the bounded disturbance term of the SMC's equivalent control input, it has a tracking performance better than the PID from the experimental results.