• Resources Recycling
• /
• v.26 no.3
• /
• pp.3-16
• /
• 2017

Chemical catalyst products are applied to various fields such as petrochemical process, air pollution prevention facility and automobile exhaust gas purifier. The domestic and overseas chemical catalyst market is increasing every year, and the amount of waste catalyst generated thereby is also increasing. Most of the used chemical catalyst products, such as desulfurized waste catalysts and automobile waste catalysts containing valuable metals are important recyclable resources from a substitute resource point of view. The recycling processes for recovering valuable metals have been commercialized through some urban mining companies, and SCR denitration catalysts have been recycled through some remanufacturing companies. In this paper, the amount of domestic production and recycling of major catalyst products have thus been investigated and analyzed so as to be used as basic data for establishing industrial support policy for recycling of used chemical catalyst products. Also tasks for promoting the recycling of used chemical catalyst products are suggested.

• Journal of Powder Materials
• /
• v.29 no.3
• /
• pp.252-261
• /
• 2022

Cobalt is a vital metal in the modern society because of its applications in lithium-ion batteries, super alloys, hard metals, and catalysts. Further, cobalt is a representative rare metal and is the 30th most abundant element in the Earth's crust. This study reviews the current status of cobalt extraction and recycling processes, along with the trends in its production amount and use. Although cobalt occurs in a wide range of minerals, such as oxides and sulfides of copper and nickel ores, the amounts of cobalt in the minerals are too low to be extracted economically. The Democratic Republic of Congo (DRC) leads cobalt mining, and accounts for 68.9 % of the global cobalt reserves (142,000 tons in 2020). Cobalt is mainly extracted from copper-cobalt and nickel-cobalt concentrates and is occasionally extracted directly from the ore itself by hydro-, pyro-, and electro-metallurgical processes. These smelting methods are essential for developing new recycling processes to extract cobalt from secondary resources. Cobalt is mainly recycled from lithium-ion batteries, spent catalysts, and cobalt alloys. The recycling methods for cobalt also depend on the type of secondary cobalt resource. Major recycling methods from secondary resources are applied in pyro- and hydrometallurgical processes.

• Bulletin of the Korean Chemical Society
• /
• v.34 no.7
• /
• pp.2099-2104
• /
• 2013

We present here an efficient and simple method for preparation of highly active Pd heterogeneous catalyst (CNT-Pd), specifically by reaction of dichlorobis(triphenylphosphine)palladium ($Pd(PPh_3)_2Cl_2$) with thiolated carbon nanotubes (CNTs). The as-prepared CNT-Pd catalysts demonstrated an excellent catalytic activity for the carbon-carbon (C-C) cross-coupling reactions (i.e. Suzuki, Stille, and decarboxylative coupling reactions) under mild conditions. The CNT-Pd catalyst could easily be removed from the reaction mixture; additionally, in the decarboxylative coupling of iodobenzene and phenylpropiolic acid, it showed a six-times recyclability, with no loss of activity. Moreover, once its activity had decreased by repeated recycling, it could easily be reactivated by the addition of phosphine ligands. The remarkable recyclability of the decarboxylative coupling reaction is attributable to the high degree of dispersion of Pd catalysts in CNTs. Aggregation of the Pd catalysts is inhibited by their strong adhesion to the thiolated CNTs during the chemical reactions, thereby permitting their recycling.

• Resources Recycling
• /
• v.28 no.6
• /
• pp.36-45
• /
• 2019

The spent petroleum catalysts contain rare metals such as vanadium, nickel, molybdenum, and cobalt. Therefore, the leaching of these rare metals from spent petroleum catalysts by organic acid was investigated in the present study. The leaching efficiency of metals by organic acid was in the following order: oxalic acid > tartaric acid > citric acid > maleic acid > ascorbic acid. Among the organic acids employed in this work, oxalic acid can be considered to be superior to the other acids in terms of metals leaching efficiency. The effect of several leaching conditions such as temperature, acid concentration, pulp density, stirring speed, and reaction time on the leaching of metals was investigated. Vanadium and molybdenum were selectively dissolved by oxalic acid from the spent catalysts. The leaching kinetics of vanadium by oxalic acid was also investigated. An activation energy of 8.76 kJ/mol indicated that the leaching kinetics of vanadium by oxalic acid solution was controlled by mass transfer.

• Resources Recycling
• /
• v.30 no.3
• /
• pp.18-29
• /
• 2021

Platinum group metals (PGMs) are used in a wide range of application fields such as catalysts, electronic devices, electrodes, electrical devices, fuel cells and high temperature materials due to their excellent electrical and thermal conductivity as well as chemical resistivity. Platinum group elements are generally associated with nickel-copper sulfides in magmatic rocks. Depending on the relative concentrations of the PGMs, they are produced either as the primary products or as by-products of the nickel and copper. However, PGMs natural resource deposits are strictly limited in countries such as South Africa and Russia. The annual supply of PGMs is only under 500 t. Considering the limited supply of PGMs, there will be a noticeable increase in the supply risk associated with PGMs in the near future. Therefore, it is extremely important to recover PGMs from secondary resources such as spent catalysts. This paper reviews on overview of PGMs extraction and recycling processes.

• Resources Recycling
• /
• v.27 no.6
• /
• pp.76-83
• /
• 2018

This article aims to summarize the scrap recycling status of gold, silver, platinum and palladium from foreign countries by courntires and industries in order to utilize the data for securing the raw materials of the domestic urbanmining industry. The amount of gold from scrap has shown a tendency to decrease in countries other than China, which is attributed to the large imports of scrap containing gold in China. The industry demand for gold is the highest in electronic products, but demand is decreasing. The amount of scrap recycling in silver has declined in other regions compared to those in Europe, indicating that the world's overall scrap recycling volume has declined. Production and demand from scrap of platinum and palladium are mostly for catalysts and have been steadily increasing until now. However, it is expected that the amount of waste catalysts in automobiles will decrease with the increase of electric vehicle use.

• Resources Recycling
• /
• v.26 no.3
• /
• pp.79-91
• /
• 2017

The core of Hydrogen Fuel Cell Vehicles (FCV) is polymer solid fuel cell (PEFC), and the core material that generates electrochemical electricity in the cell is platinum catalyst. Platinum is localized in South Africa and Russia, and the world production of Pt is about 178 tons per year, which is expensive and recycled. At present, the amount of Pt used in PEFC is $0.2{\sim}0.1mg/cm^2$. In order to reduce the price of the battery and increase the FCV supply, the target is to reduce the amount of Pt used to $0.05{\sim}0.03mg/cm^2$. $Pt-Pd/Al_2O_3$, Pt/C, Pt/GCB, Pt/Au/C, PtCo/C, PtPd/C, etc. by using polyol method using nano Pt, improved Cu-UPD/Pt substitution method and nano-capsule method, Have been researched and developed, and there have been reported techniques for improving the activity of Pt catalysts and stabilizing them. This paper investigates the production technology of nano-Pt and nano-Pt catalysts, recycling of spent Pt catalysts and application trends of Pt catalysts.

• Resources Recycling
• /
• v.20 no.2
• /
• pp.74-81
• /
• 2011

The dry method and wet method are currently used for the recovery of platinum group metals (Pt, Rh, Pd) contained in spent automobile catalysts. The study herein aims to identify the melting condition and optimum collector metal in accordance with a comparison of each concentration change in melting waste catalysts, using Fe and Cu in a basic experiment to recover waste catalysts through application of the dry melting method. As a summarized result of the experiment herein, it was determined to be more advantageous to use Fe as a parent material rather than Cu from the aspect of recollection rate, and the concentration change rate of platinum group metals within slag was greatly enhanced at $1,600^{\circ}C$ melting condition rather than at $1,500^{\circ}C$ in terms of melting processing temperature. The mean concentration of platinum group metals - Rh, Pd and Pt - within slag after a melting process at $1,600^{\circ}C$ were 6.21 ppm, 5.98 ppm and 6.97 ppm. The Rh and Pd were 50.58% and 55.31% respectively greater than the concentration change rate of platinum group metals in slag at a melting temperature of $1,500^{\circ}C$. However, since the initial concentration of Pt within the waste catalysts was 12.9 ppm, is relatively low, it was difficult to compare concentration change rates after the melting process.

• Resources Recycling
• /
• v.22 no.4
• /
• pp.3-11
• /
• 2013

The recovery of molybdenum and vanadium from acid leaching solutions of spent catalysts using solvent extraction has been investigated. Among various acid leaching solutions, sulfuric acid solution is found to be adequate for the recovery of these two metals. The extraction and stripping behavior of the two metals in the absence and presence of other impurity metals by various types of extractants such as cationic, solvating, amine and a mixture of cationic and solvating extractants was discussed. Each type of extractants has advantage and disadvantage in terms of the possibility of separation and of forming a third phase. Among the various types of extractants, a mixture of cationic and solvating extractants seems to be the most promising extractant system for the separation of Mo and V from the acid leaching solutions of spent catalysts.

• Applied Chemistry for Engineering
• /
• v.18 no.4
• /
• pp.303-313
• /
• 2007

Various commercial catalysts used in chemical related applications have been disposed as an industrial waste when the catalytic activity of catalysts is not good enough to achieve an optimum yield. In addition, the amount of disposed three way catalysts (TWC) has been continuously increased. Considering the physicochemical, environmental, and economical characteristics, the deactivated spent catalysts can be treated in several alternative ways such as regeneration, recycling, and disposal. In view of the environmental and economical matters, the spent catalyst should be regenerated and used for the various purposes, although its activity is not as good as a fresh catalyst. On the other hand, spent catalysts containing noble and metal oxides can be applicable for the catalytic oxidation of volatile organic compounds (VOCs) by applying the proper treatment method. Therefore in this review the quantity of the spent catalysts and the available regeneration methods for the spent catalysts are briefly summarized and especially the proper regeneration method for applying the catalytic oxidation of VOCs and its results are introduced.