• Title/Summary/Keyword: Recycled polyol

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Deamination of MDA in the Recycled Polyol Obtained from the Glycolysis of Waste MDI Based Polyurethane Foam

  • Kim, Min-Gyu;Kim, Sang-Hern;Chun, Jong-Han;Soon, Lee-Young
    • International Journal of Safety
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    • v.4 no.1
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    • pp.14-17
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    • 2005
  • Recycled polyol was obtained by glycolysis of MDI-based Polyurethane(PU) rigid foam. The chemical structure of the recycled pclyol was confirmed by GC(gas chromatography) and 1H-NMR. The recycled polyol throughout the glycolysis contained liquid polyol and methylenedianiline(MDA). MDA which could cause liver cancer is carcinogenic material. TWA(Time Weighted Average.) amount for MDA in MSDS(Material Safety Data Sheets) was confined less than 0.1 ppm. The melting temperature of MDA is $92^{\circ}C$, and boiling temperature is $398^{\circ}C$. During the gylcolysis most of MDA was dissolved in liquid polyol. The probability that MDA diffuses into the atmosphere is low but there could be an absorption of MDA into skin. Furthermore because MDA is amine compound, recycled polyol which contained MDA had a difficulty in reaction control of polyurethane. Therefore reduction of MDA amount was needed strongly. In this study the elimination of MDA were performed through deamination of the recycled polyol by glycidyl ether compounds. As glycolysis was proceeded, the amount of MDA was 9.8 wt % at early stage and increased up to 14.0 wt % after 8 hours reaction. It was found that 2-Ethylhexyl glycidyl ether which contains aliphatic moiety was very effective compound for eliminating the primary aromatic amine compound :md the optimal mole ratio of 2-ethylhexyl glycidyl ether to MAD was 3. The final polyol after deamination by 2-ethylhexyl glycidyl ether has an appropriate viscosity(less than 500 centi poise) for polyurethane reaction.

Effect of the Addition of Pentaerythritol or Sorbitol to the Glycolysis of Waste Polyurethane on Prepared Polyol Functionalities and Polyurethane Mechanical Properties (폐 폴리우레탄의 해중합 시 첨가된 pentaerythritol과 sorbitol이 재생 폴리올의 작용기 및 폴리우레탄의 기계적 물성에 미치는 영향)

  • Myoung, Kyo Lim;Kim, Min Gyu;Ko, Jang Myoun;Chun, Jong Han
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1039-1042
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    • 2008
  • In order to increase a functionality, OH value, for a recycled polyol prepared from the glycolysis reaction of a waste polyurethane rigid foam(PUR), the effect of an addition of pentaerythritol(PEN, functionality(f)=4) or sorbitol(SOR, f=6) to the its glycolysis reactor on the prepared polyol functionality and the mechanical properties of the polyurethane prepared using it was investigated. The OH values increased from 2.2 for a virgin to 2.8 for the recycled polyol. There was an increase in the mechanical properties including dimensional stability for PUR prepared using the recycled polyol, in which the increased OHs provided higher crosslinking density during PUR synthesis. In addition, the amount of the recycled polyol in the polyol system increased to from 8 to 20 wt% to give better mechanical properties to the PUR.

A Study on the Life Cycle Environmental Impact Comparison of Recycled Polyol of Waste Polyurethane with Virgin Polyol (폐 우레탄 재생 폴리올과 신재 폴리올의 전과정 환경영향 비교에 관한 연구)

  • Yang, Inmog;Kim, Youngsil;Lee, Daesoo;Cho, Bong Gyoo;Ahn, Joong Woo
    • Clean Technology
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    • v.21 no.3
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    • pp.171-177
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    • 2015
  • A life cycle assessment (LCA) methodology was employed to evaluate environmental impact of recycled polyol from polyurethane in an R&D stage and to suggest future direction for improvement of environmental performance of the recycling technology. The comparison result shows between recycled polyol in the developing stage and in the anticipated mass production with virgin polyol production that environmental impact of recycled polyol of the developing stage and the anticipated mass production level correspond to 93%, 60% of that of virgin polyol, respectively. The LCA result identifies improvement areas of reducing environmental impact in recycling polyols, that is, use of alkylene oxide and steam. In the future research, this must be taken into consideration for better performance of recycling technology.

Depolymerization of Waste Polyurethane from Automotive Seats (자동차 시트용 폐폴리우레탄의 해중합)

  • Min, Sung-Jin;Kong, Seung-Dae;Yoon, Cheol-Hun;Kang, An-Soo;Eom, Jae-Yeol;Shin, Pan-Woo;Lee, Seok-Woo
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.2
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    • pp.103-110
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    • 2001
  • Resource recovery and recycling of materials and products, including polyurethanes is viewed as a necessity in today's society. Most urethane polymers are made from a polyol and a diisocyanate. these and be chemicals such as water, diamines or diols that react with isocyanate groups and add to the polymer backbone. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal whether by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and feedstock. In the chemical recycling method, there are hydrolysis, glycolysis, pyrolysis and aminolysis. This study, the work was carried out glycolysis using sonication ant catalyzed reaction. Different kinds of recycled polyols were produced by current method(glycolysis), catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols, the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication for the various glycols, increased as fallows: PPG

Development of Depolymerization Method on the Recycling of Waste Flexible Polyurethane Foam (연질 폐우레탄 폼의 재활용을 위한 해중합법 개발)

  • 엄재열;이병학;신판우;김용렬
    • Journal of Environmental Health Sciences
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    • v.28 no.2
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    • pp.41-49
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    • 2002
  • Resource recovery and recycling of materials and products including polyurethanes are viewed as a necessity in today's society. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and physical. In the chemical recycling method, there ate hydrolysis, glycolysis, pyrolysis and aminolysis. This study was carried out glycolysis using new method such as sonication and catalyzed reaction. There are kinds of recycled polyols were produced by current method(glycolysis) but, this study were with catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols and then the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication and catalyzed reaction for the various glycols, increased as: PPG

Toughness Improvement of Unsaturated Polyester Mortars Blended with Polyurethane Liquid Rubber (폴리우레탄 액상고무를 혼합한 불포화 폴리에스테르 모르타르의 인성 증진효과)

  • 최영준;박준철;박정민;김화중
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.283-290
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    • 2002
  • Generally polymer mortar and concrete using unsaturated polyester resin has high strengths and good chemical resistance. However it also has high brittleness and because of this reason, it is not used for the purpose that demands high resistance to impact. The purpose of this study is to improve the brittleness of unsaturated polyester mortar(UPE mortar) which could be used for the flooring material with recycled aggregates and UPE. Polyurethane liquid rubber(PU) and recycled aggregates were used to complement the brittleness and to recycle the resources respectively. The characteristics of mortar were investigated according to the molecular weight and substitution rate of PU. As the molecular weight and PU substitution rate were increased, the viscosity was increased, working life became fast and curing shrinkage was reduced. Compressive and flexural strengths were also reduced but tile brittleness was improved. Therefore, it is seemed that the improved WE mortar could be obtained by using polyurethane liquid rubber with the polyol of molecular weight 2000, 3000.

Trends in Production and Application Technology of Nano-platinum Group Particles for PEFC (고분자고체형연료전지용 나노백금족입자의 제조와 응용기술 동향)

  • Kil, Sang-Cheol;Hwang, Young-Gil
    • Resources Recycling
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    • v.26 no.3
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    • pp.79-91
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    • 2017
  • The core of Hydrogen Fuel Cell Vehicles (FCV) is polymer solid fuel cell (PEFC), and the core material that generates electrochemical electricity in the cell is platinum catalyst. Platinum is localized in South Africa and Russia, and the world production of Pt is about 178 tons per year, which is expensive and recycled. At present, the amount of Pt used in PEFC is $0.2{\sim}0.1mg/cm^2$. In order to reduce the price of the battery and increase the FCV supply, the target is to reduce the amount of Pt used to $0.05{\sim}0.03mg/cm^2$. $Pt-Pd/Al_2O_3$, Pt/C, Pt/GCB, Pt/Au/C, PtCo/C, PtPd/C, etc. by using polyol method using nano Pt, improved Cu-UPD/Pt substitution method and nano-capsule method, Have been researched and developed, and there have been reported techniques for improving the activity of Pt catalysts and stabilizing them. This paper investigates the production technology of nano-Pt and nano-Pt catalysts, recycling of spent Pt catalysts and application trends of Pt catalysts.