• Title/Summary/Keyword: Recycled Powder

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A Effect of Chemical Composition and Replacement Ratio of Limestone Admixture on Initial Cement Characteristics (석회석 혼합재의 화학성분과 치환량이 시멘트 초기 물성에 미치는 영향)

  • Dong-Kyun Suh;Gyu-Yong Kim;Jae-Won Choi;Kyung-Suk Kim;Ji-Wan Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.440-448
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    • 2023
  • Utilizing admixture, which is one of the raw material replacement method in the cement industry, is expected to be easily and quickly put to practical use as it is relatively more accessible than other methods. Among cement admixtures, limestone powder is reported to be able to improve cement performance through nucleation effects, chemical effects, and filler effects, so it is a material expected to be suitable as a cement admixture. Meanwhile, as high-quality limestone is depleted around the world, the use of limestone with clay or high magnesia (MgO) content is becoming increasingly inevitable. Therefore, in this study, we attempted to evaluate the suitability of limestone cement as a admixture by measuring the basic properties of limestone cement mixed with limestone of different qualities commonly used in Korea. As a result, the effect of alite reaction promotion was confirmed regardless of the chemical composition of the limestone binder. However, the dilution effect depending on the substitution amount was greater than the chemical composition. It is believed that normal-grade limestone can be used as a mixture as long as the limestone content in cement is within 15 % in this scope of study. In the future, we plan to evaluate the impact of the chemical composition of the limestone mixture through additional experiments depending on the chemical composition of cement.

Effect of Bio-Sulfur Modified by Slaked Lime on Cement Hydration Properties (소석회에 의해 개질된 바이오 황이 시멘트 수화 특성에 미치는 영향)

  • Woong-Geol Lee;Lae-Bong Han;Sung-Hyun Cho;Pyeong-Su Lee;Myong-Shin Song
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.509-516
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    • 2023
  • The use of sulfur(S) in concrete has been variously studied as a way to improve salt resistance in concrete. However, sulfur is a solid material and is difficult to powder, which has disadvantages in its usability as an admixture or mixture for cement and concrete. For these problem, polymers such as dicyclopentadiene have been used to modify sulfur, but this also exists in a sticky state after modifying and does not improve the fundamental problem. So, reforming sulfur with slaked lime and the effect on cement hydration was examined by reforming sulfur with slaked lime, and the following conclusions were obtained. Depending on the reaction conditions, slaked lime modified bio-sulfur exists in a slurry state containing unreacted sulfur, unreacted slaked lime, calcium-sulfur(Ca-S) compounds and water. When slaked lime modified bio-sulfur is used as a cement mixture, salt resistance of concrete with slaked lime modified bio-sulfur is to be superior to that of plain concrete. This is believed to be because structure of cement hydrates with slaked lime modified bio-sulfur is to be more dense to that of plain cement hydrates by the continued presence of ettringite and can be used as a cement mixture in concrete.

Development and Research of MMA Waterproof Coating and Waterproof System for Concrete Civil Structures (콘크리트 토목구조물 교면용 MMA 도막방수재 및 교면방수 시스템의 개발 연구)

  • Chul-Woo Lim;Sang-Ho Ji;Ki-Won An
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.2
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    • pp.128-134
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    • 2024
  • Asphalt-based waterproofing materials for bridge decks face issues such as softening or liquefaction of the material during the process of pouring hot asphalt concrete on top of the waterproofing layer. This leads to instability and reduced thickness of the waterproofing layer. To address these problems, new solutions beyond the existing materials, including the development and adoption of new materials, are required. Therefore, this study investigates the properties of MMA(Methyl Methacrylate) coating waterproofing material, which meets the basic physical properties for bridge deck waterproofing. We examined the overall quality standards in a system where the substrate concrete, waterproofing material, and paving layer are integrated. The study confirmed the applicability of MMA coating waterproofing material on bridge decks. The results indicate that a stable application of MMA coating waterproofing material for civil engineering structures' bridge decks can be achieved with a mix ratio of hard MMA resin : soft MMA resin : powder = 6 : 34 : 60. Additionally, when using emulsified asphalt with hardening characteristics for the adhesion between the dissimilar materials of MMA waterproofing and asphalt concrete, it is expected to meet the minimum quality standards of the Ministry of Land, Infrastructure, and Transport's 'Guidelines for Asphalt Concrete Pavement Construction (2021.07)'.

Effect of Limestone Fineness on Physical Properties and Environmental Impact of Cement (석회석의 분말도가 시멘트의 물리적 특성 및 환경에 미치는 영향)

  • In-Gyu Kang;Jin-Man Kim;Sang-Chul Shin;Geon-Woo Kim;Tae-Yun An
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.82-93
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    • 2024
  • Since the cement industry generates more than 60 % of CO2 during the clinker production process, supplementary cementitious materials are used worldwide to reduce CO2 efficiently. Mainly used supplementary cementitious materials such as blast furnace slag and fly ash, which are used in various industries including the cement industry, concrete admixtures, and ground solidification materials. However, since their availability is expected to decrease in the future according to the carbon neutrality strategy of each industry, new supplementary cementitious materials should be used to achieve the cement industry's goal for increasing the additive content of Portland cement. Limestone is a material that already has a large amount in the cement industry and has the advantage of high grinding efficiency, so overseas developed countries established Portland limestone cement standards and succeeded in commercialization. This study was an experimental study conducted to evaluate the possibility of utilizing domestic PLC, the effect of fineness and replacement ratio on the physical properties of cement was investigated, and the environmental impact of cement was evaluated by analyzing CO2 emissions.

Basic Characteristics and Field Demonstration Test of Ground Granulated Blast Furnace Slag using CO2 Fixed Desulfurized Gypsum (CO2 고정 탈황석고를 사용한 고로슬래그 미분말의 특성 및 현장실증)

  • Chang-Woo Lee;Hoon-Guk Choi;Sung-Kwan Seo;Jong-Ho Park
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.3
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    • pp.281-289
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    • 2024
  • In this study, CO2-immobilized desulfurized gypsum(CFDG) was applied to ground granulated blast furnace slag to examine the basic properties of mortar and concrete, and to evaluate its responsiveness through field demonstration test. CFDG had a relatively circular composition compared to desulfurized gypsum(DG), and its main components were CaO 47.6 % and SO3 22.1 %. As a result of mortar and concrete tests, the flow tended to increase and the compressive strength was at the same level. In addition, the target properties of concrete for application to farm roads, which were a slump of 120±25 mm and a compressive strength of 24 MPa, were satisfied with a slump of 135 mm and a compressive strength of 42.1 MPa at 28 days. In February 2024, an on-site demonstration of a farm road was conducted in Seongmun-myeon, Dangjin-si, and as a result of reviewing the compressive strength according to curing conditions, the physical properties and durability of unhardened concrete, the target results were satisfied, expanding the use of CFDG by applying fine powder of blast furnace slag and carbon reduction can be expected.

Preparation and physical properties of flame retardant high density polyethylene utilizing inorganic waste shell powder (재활용(再活用) 굴 껍질 분말(粉末)을 이용(利用)한 고밀도 폴리에틸렌계 난연 소재(素材)의 제조(製造)와 물성(物性))

  • Choi, Jae-Won;Cho, Tae-Keun;Ahn, Jun-Hyung;Lee, Sung-Ho;Chung, Yong-Chan;Jeon, Ho-Seok;Chun, Byoung-Chul
    • Resources Recycling
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    • v.17 no.4
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    • pp.21-29
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    • 2008
  • Waste shell powder was added to the high density polyethylene(HDPE), and resultant mechanical properties and flame retardancy were analyzed in terms of shell content. Compatibilizer(PE-g-MA) was used to enhance the mechanical properties of the prepared HDPE/shell composites, and several flame retardant agents($Al_2O_3$, $Sb_2O_3$) were utilized to improve flame retardancy. Addition of the compatibilizer resulted in an improved mechanical properties due to the increased interfacial bonding between HDPE matrix and shell powder. In the case of impact strength, it even reached to the impact strength of pure HDPE. Also the addition of the flame retardant agents did not exhibit mechanical property decrease. UL-94 flammability test on the prepared HDPE/shell composites indicated that at 40wt% of shell only inclusion, time to ignite the flame and the total time of flame duration increased. When flame retardant agents mixed with shell powder were added to the HDPE matrix, improved flame retardancy was observed. Generally, flame retardancy effect of $Al_2O_3$ was better than $Sb_2O_3$. UL-94 V-0 classification was observed for the specimens with $Al_2O_3$ and compatibilizer at more than 40wt% shell, and also for specimens with $Sb_2O_3$ and compatibilizer at all shell content.

Study on $CaCO_3$ Preparation from MSWI Fly Ash (생활쓰레기 소각(燒却)비산재로부터 $CaCO_3$ 제조(製造)에 관한 연구(硏究))

  • Choi, Woo-Zin;Park, Eun-Kyu
    • Resources Recycling
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    • v.15 no.5 s.73
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    • pp.47-51
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    • 2006
  • The total amount of ash generated from the municipal solid waste incineration(MSWI) in Korea was approximately 420,000 tons in 2005 including 68,000 tons of fly ash. Fly ash from MSWI generally contains high amount of CaO (upto ${\sim}50%$) due to the treatment of flue gas by spraying CaO-base materials. Currently, most of fly ash generated is finally ended up with specially designed landfill sites and only less then 20% of fly ash is recycled. In the present work, preparation of $CaCO_3$ from the MSWI ny ash was studied to promote the fly ash recycling. Fly ash obtained from the dust collector in stoker-type MSWI is used to selectively dissolve CaO by using the sugar solution. Then, $CO_2$ gas was passed through the dissolved solution to pro- duce $CaCO_3$ powder. The optimum conditions for CaO dissolution were solid content 10%, reaction time 15 minutes, sugar concentration $10{\sim}15%\;and\;pH\;10.5{\sim}11.0$. The high grade $CaCO_3$ powder was obtained and the experimental conditions are also discussed.

Granulation of Natural Zeolite Powder Using Portland Cement (포트랜드 시멘트를 이용한 천연 지올라이트 미분의 입단화)

  • Kim, Su-Jung;Zhang, Yong-Seon;Ok, Yong-Sik;Oh, Sang-Eun;Yang, Jae-E.
    • Korean Journal of Environmental Agriculture
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    • v.26 no.3
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    • pp.259-266
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    • 2007
  • Enormous amount of zeolite by-products as a fine powder have been produced while manufacturing commercial zeolite products. Granulation of the zeolite by-products is necessary in order for them to be recycled as soil conditioners or absorbent for various environmental contaminants due to the limitations inherent from their physical properties. We granulated the zeolite powders using Portland cement as a cementing agent and characterized the physical and chemical properties of the granulated zeolite product. The experimental natural zeolite had a Si/Al ratio of 4.8 and CEC of 68.1 $cmol_c\;kg^{-1}$. The X-ray diffractometry (XRD) revealed that clinoptilolite and mordenite were the major minerals of natural zeolite. Smectite, feldspar and quartz also existed as secondary minerals. Optimum conditions of granulated zeolite production occurred when natural zeolite was mixed with Portland cement at a 4:1 ratio and granulated using the extruder, left to harden for one month at $25^{\circ}C$ and treated at $400^{\circ}C$ for 3 hours. The wide spectra of XRD revealed that the granulated zeolite had amorphous oxide minerals. The alkali- or thermal-treated natural zeolite exhibited pH-dependent charge properties. The major minerals of the granulated zeolite were clinoptilolite, mordenite and tobermorite. The buffering capacity and charge density of the granulated zeolite were greater than those of natural zeolite.

Analysis of the Apparent Specific Gravity for Type-3 Dry Chemical Powder with the Changes in the Internal Pressure of Dry Chemical Extinguisher (분말소화기의 내부압력 변화에 따른 제3종 분말소화약제의 겉보기비중 실험 분석)

  • Ju-Dal, Son;Seo-young, Kim;Ha-sung, Kong
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.607-617
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    • 2023
  • This study aims to analyze whether the performance of the fire extinguisher meets the criteria for the apparent specific gravity property test by calculating the change in internal pressure and the use period of the fire extinguisher as a new one with 5 years, recycled one with 5 years, a new one with 10 years, and a new one with 13 years, respectively. As a result of the experiment, when the internal pressure of the fire extinguisher was 0%, the first, second, and third arithmetic mean analysis of the dry chemical extinguisher according to the use period was found to be condemned. When the internal pressure of the fire extinguisher was 50%, it was measured as 130 ml in sample 12-08-new and analyzed as unsuitable. Also, sample 09-09-new of a new dry chemical extinguisher with 13 elapsed years measured 145ml, which was found inappropriate. All other dry chemical extinguishers were analyzed to be suitable. All were noted suitable when having normal internal pressure of the fire extinguisher, except for sample 09-06 of a new dry chemical extinguisher with 13 elapsed years, which was determined to be unsuitable caused by measuring as 131 ml for experimental value. As a result of experiments, some of the apparent specific gravity tests of dry chemical extinguishers from 10 years to 13 years have found that they are unsuitable for the performance of the fire extinguishers due to the massive phenomenon. Accordingly, it is necessary to reduce the endurance period of dry chemical extinguishers from 10 years to 7 years.

Synthesis of Silica Coated Silicon Substrate by Recycling Silicon Sludge Generated in Semiconductor Packaging Process and Their Application to Epoxy Molding Compound (반도체 패키징 공정에서 발생하는 실리콘 슬러지의 재활용을 통한 Si@SiO2 제조 및 에폭시 몰딩 컴파운드로의 응용)

  • Yeon-Ryong Chu;Dahee Kang;Ha-Yeong Kim;Jisu Lim;Gyu-Sik Park;Suk Jekal;Chang-Min Yoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.32 no.3
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    • pp.57-66
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    • 2024
  • In this study, silicon sludge from a semiconductor packaging process is recycled to fabricate silica coated silicon-sludge and applied as a filler for an epoxy molding compound(EMC). Silicon-sludge powder(S-sludge) is treated with acid to remove metallic impurities and then coated using the sol-gel method to synthesize silica coated silicon-sludge powder(SS-sludge). The as-synthesized SS-sludge is subsequently mixed with epoxy resin, a curing agent, and carbon black to create an EMC(SS-sludge EMC). The heat dissipation properties of the EMC were examined using an IR camera. IR camera analysis confirmed that the SS-sludge EMC exhibited the highest surface temperature of 58.5℃ compared to SiO2-based EMC. This enhancement in heat dissipation using SS-sludge EMC is attributed to the excellent thermal conductivity(150W/mK) of the silicon substrate and the presence of the silica layer on the SS-sludge surface which effectively enhances the thermal property of the EMC. Therefore, this study successfully demonstrates the recycling of silicon sludge from a semiconductor packaging process by synthesizing silica coated silicon-sludge and suggests a novel application of this material in semiconductor packaging.