• 제목/요약/키워드: Rectangular shape bead

검색결과 6건 처리시간 0.02초

자동차용 냉간압연재의 드로우비드 성형시 비드 형상별 마찰특성에 관한 연구 (Study on the Friction Characteristics of Circular bead and rectangular bead in Drawbead Forming of Cold Rolled Steels for Automotive Parts)

  • 김동우;김원태;이동활;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.137-144
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    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at circular shape bead and rectangular shape bead. The results show that the tendency of drawing force for rectangular bead is nearly similar with circular bead and the drawing force is nearly proportional to friction coefficient.

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판재의 드로우비드 성형시 비드표면처리와 비드형상이 인출 및 마찰특성에 미치는 효과 (Effect of Bead Surface Treatments and Bead Shapes on the Drawing and Friction Characteristics in Drawbead Forming of Sheet Metal)

  • 이동활;류종수;정우창;문영훈
    • 열처리공학회지
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    • 제18권2호
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    • pp.105-111
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    • 2005
  • In sheet metal forming, drawbeads are often used to control uneven material flow, which may cause defects such as wrinkles, fractures, surface distortion and springback. Appropriate setting and adjusting of the drawbead force is one of the most important parameters in sheet forming process control. Therefore in this study, drawbead test was performed at various bead surface treatment conditions to clarify the frictional characteristics between sheet and drawbead. Furthermore, the differences in drawing force between circular and rectangular shape beads have also been measured to estimate the effectiveness of bead shape on the material flow control. The results show that drawing and friction characteristic were strongly influenced by surface treatments of bead and bead shapes.

강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계 (Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology)

  • 김세호;허훈
    • 소성∙가공
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    • 제9권3호
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    • pp.284-292
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    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

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장방형내 함수 다공성 물질의 동결거동에 관한 실험적 연구 (An Experimental study on the Freezing Phenomena of Saturated Porous Media in a Rectangular Cavity)

  • 김병철;김종일;김진흥
    • 설비공학논문집
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    • 제3권5호
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    • pp.386-394
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    • 1991
  • Freezing of saturated porous media contained in a rectangular cavity has been studied experimentally. Water and different diameter glass beads consitituted the liquid and porous media. Solidification front shape, the effects of bead diameter and initial liquid temperature was investigated. When the hot wall temperature was below $4^{\circ}C$, the freezing rate was higher at the top than at the bottom due to the density inversion, but with increasing the hot wall temperature the freezing rate at the top was effected by the liquid temperature and was lower than at the bottom. With increasing the bead diameter, the difference of freezing rate between top and bottom was increased and depends on thermal conductivity. When the liquid temperature was low in the beginning, the freezing rate was high, but with increasing the time almost the same with those of high temperature liquid.

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가상 트라이아웃을 이용한 소음기 케이스 성형에 관한 연구 (A Study on Forming of Silencer Case Using Virtual Tryout Method)

  • 고대림;이경식
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1167-1173
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    • 2010
  • 본 논문에서는 가상 트라이아웃 방식을 이용하여 소음기 케이스의 성형에 관한 연구를 수행하였다. 먼저 사각 블랭크로부터 성형 중 변형이 일어나지 않는 부분을 코너컷하여 적정 블랭크를 설계하였고 파이프 삽입부와 어깨 반경부에 발생하는 주름을 방지하기 위해 적정 드로비드를 설계하였다. 마지막으로 파이프 삽입부 주위에 발생하는 주름과 파단을 방지하기 위해 형상비드를 설계하였다. 가상트라이 아웃방식으로 결정된 성형조건에 따라 소음기 케이스의 시제품을 제작하고 해석결과와 비교한 결과 시제품의 성형성, 두께 분포 등이 해석 결과와 잘 일치함을 알 수 있었다.

AZ31 마그네슘합금 레이저 용접부의 미세조직 및 미소경도의 분포에 관한 연구 (A study on the microstructure and micro-hardenss distribution in laser welded AZ31 magnesium alloy)

  • 최영환;이목영;최시훈
    • 한국레이저가공학회지
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    • 제15권3호
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    • pp.11-15
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    • 2012
  • The laser weld of AZ31 magnesium alloy was characterized with OM, EBSD and micros vickers hardness tester in experiment. EBSD analysis and micro-hardness measurements were carried out at the three regions (Equiaxed Zone, Columnar Dendrite Zone, Base Metal) of the welded AZ31Mg alloy sheets. The magnesium alloy show the rectangular shape bead in laser weld. EBSD analysis revealed that the three regions show the heterogeneous distribution of grain size and microtexture. Micro-hardness measurement also revealed that the heterogeneous distribution of microstructure contributed to the heterogeneous micro-hardness distribution in the three regions.

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