• Title/Summary/Keyword: Reciprocating Compressor

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Vibration Analysis of Reciprocating Hydrogen Compressor (왕복동 수소 압축기의 진동 분석 및 평가)

  • Cho, Sung-Won;Lee, Jung-Hwan;Kim, Hyo-Jung;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1020-1025
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    • 2007
  • The reciprocating type hydrogen compressor is for high pressure and volume. However this type compressor makes pulsation caused by mechanical characteristic. This type compressor also makes noise and vibration that cause negative effect to machine and working condition. Therefore, diagnosis and countermeasure are needed to decrease vibration for safety on hydrogen compressor. therefore in this paper, the numerical analysis and vibration measurement is conducted in order to investigate vibration characteristic and to evaluation vibration condition, Respectively

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Valve Motions and Gas Pulsations of a Reciprocating Compressor (왕복동식 압축기의 밸브거동과 압력맥동에 대한 연구)

  • 이성욱;홍성철;주재만;박철희
    • Journal of KSNVE
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    • v.9 no.4
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    • pp.754-760
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    • 1999
  • The valve motions of a reciprocating compressor generate the pressure fluctuation at the plenum which is a main source of noise and vibration of a compressor unit. But a cycle of a compressor process consists of complicated phenomena interacting in a short period of time. A mathematical model is developed by simplifying and idealizing the complicated phenomena to simulate the compressor process. The governing equations about the pressure and working fluid flow are developed from the unsteady Bernoulli equation. The pressure fluctuations at the plenums are derived from the Helmholz's resonator model. The valves are modeled as one degree of freedom spring-mass-damper system. This model is verified by the experimental results.

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Dynamic Behavior Analysis of Reciprocating Compressor Frame with Variable Rotating Speed (가변속 왕복동형 압축기 본체의 동적 거동 해석)

  • 김태종;이상민;박찬수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.362-367
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    • 2001
  • A reciprocating compressor unit with variable rotating speed driven by BLDC motor is mounted inside hermetic chamber on an internal suspension composed of 4 coil springs and a discharge pipe. A method for predicting the dynamic behavior of compressor frame is required to reduce the transmitted vibration level. Mechanical characteristics such as mass, spring and discharge pipe stiffness properties are obtained with experimentation. To confirm the vibration model for compressor frame, free vibration analyses are performed with theoretical and experimental methods. Results for analytical and experimental investigations on dynamic behavior of the compressor frame are presented, and the agreement between measured and predicted results are satisfactory.

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Performance analysis of the reciprocating compressor with hydrocarbon refrigerant mixtures, R290/R600a (탄화수소계(R290/R600a) 혼합냉매를 적용한 왕복동형 압축기 성능 해석)

  • 김종헌;정연구;박경우;박희용
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.2
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    • pp.270-280
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    • 1999
  • A performance analysis simulation program that can be applied to a hermetic reciprocating compressor with various refrigerants has been developed. For the numerical analysis, the passage of refrigerant in compressor is subdivided into control volumes. Instead of the ideal gas assumption, CSD equation of state is applied to calculate the thermodynamic properties of refrigerants. To verify the validity of developed program, the result has been compared with the experimental data served by the compressor supplier. The performance of each refrigerant and the possibility of direct application are estimated by applying R12, 134a, R290, R600a and R290/R600a mixture to an existing compressor. Also, parametric study for various crank rotating speeds and the mole fractions of refrigerant has been performed.

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Noise Reduction of Reciprocating Type Air Compressors (왕복동식 공기압축기의 소음저감에 관한 공학적 대책 연구)

  • Lee, Kwang-Gil;Park, Jae-Suk
    • Journal of the Korean Society of Safety
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    • v.21 no.5 s.77
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    • pp.12-16
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    • 2006
  • This paper deals with the noise evaluation and noise reduction of a reciprocating air-compressor. The reciprocating air-compressor is widely used in the small and medium sized industrial firms, many employees exposed and irritated by their noise in the workplace. Thus, appropriate noise control actions should be taken to prevent hearing loss due to the its noise exposure. Lead-wrapping techniques are employed to identify the contribution of principal noise sources which are generally known to be motor, belts, suction valves, discharge valves, moving parts, and flow-induced noise caused by edges or discontinuities along the flow path including expansions, contractions, junctions and bends. As a result, the main noise sources of the air-compressor are categorized by the suction and discharge noise, valve noise, and compressed air tank noise. Based on the investigations, mufflers are designed to reduce both the suction and discharge noise and the compressed-air tank noise. Instead of the conventional valve plate, polyethylene resin is used the reduction of valve impact noise. In addition, attempts are made to reduce the valve noise propagation to the cylinder head and the compressor tank by using the insulation casings. As a result of the countermeasure plans, a noise reduction up to 10dB(A) could be achieved for the air-compressor.

Force Identification and Sound Prediction of a Reciprocating Compressor for a Refrigerator (냉장고용 왕복동식 압축기의 가진력 규명 및 방사소음 예측)

  • Kim, Sang-Tae;Jeon, Gyeoung-Jin;Jeong, Weui-Bong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.5
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    • pp.437-443
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    • 2012
  • In this paper, the hybrid method to identify the exciting forces and radiated noise generated from the reciprocating compressor was presented. In order to identify the exciting force, both the acceleration data measured at the compressor shell and numerical finite element model for the full set of compressor were used simultaneously. Applying the identified exciting forces to the numerical model, the velocity responses of all nodes at the shell were predicted. Finally the radiated noises from the vibrating shell were predicted by using the direct boundary element acoustic analysis. For precise numerical modeling, the stiffness of rubber mounts and body springs were identified experimentally from the natural frequencies measured by impact testing. The error of over-all sound pressure level between predicted noise and measured noise was about 2.9 dB.

Prediction of the performance of a reciprocating compressor taking fluid-solid interaction into account (고체-유체의 상호작용을 고려한 왕복동 압축기의 성능예측)

  • Koh, J.C.;Joo, J.M.;Pak, C.H.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.9 no.1
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    • pp.33-42
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    • 1997
  • The reciprocating compressors are widely used in industrial fields for its simplicity in principle and high efficiency. But the design of it requires rigorous experiments due to its high dependence on many design parameters. In this work, a mathematical model is developed so that we can analyze the gas-solid interaction during the whole working processes of a reciprocating compressor. The governing equations, which represent the fluid-solid interaction, was derived from the unsteady Bernoulli's equation with the assumption of quasi-steady working process. The valve itself was assumed to be a one degree of freedom spring-mass-damper system. A simple thermodynamic relation, the ideal gas state equation, was used to give it an external force term assuming that the refrigerant behaves like an ideal gas. It was suggested to use a motor of higher driving frequency to enhance the performance of the reciprocating compressor without causing a faster failure of the valve.

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The CFD Analysis Comparison of Several Snubbers with different Buffer Width (버퍼의 넓이가 다른 스너버의 수치해석 비교)

  • Lee, G.H.;Shim, K.J.;Lee, Y.H.;Chung, H.S.;Jeong, H.M.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.38-43
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    • 2007
  • Pulsation is an inherent phenomenon in reciprocating compressors. It interacts with piping to cause vibrations and performance problems. Indiscriminately connecting to a compressor can be dangerous and cost money in the form of broken equipment and piping, poor performance, inaccurate metering, unwanted vibration, and sometimes noise. Piping connected to a compressor can materially affect the performance and response. To minimize these detrimental effects, reciprocating compressor system should be equipped by pulsation suppression system. The system usually comprises bottle volume, called snubber. Snubber is one of the most important parts in hydrogen compressing system. It has installed reciprocating hydrogen compressor. One of these components is snubber which has function to reduce pulsation waveform and to remove the impurities in the hydrogen gas. A snubber has an inclined plate as a buffer, which is installed inside snubber. When the pressure loss and the pulsation of pressure within a snubber is minimized, the snubber could get more applicability. Therefore, a study to find an optimum geometric size on a several snubbers which have different buffer width, has been conducted using a numerical analysis.

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Comparison of vibration and Noise Characteristics for Reciprocating Air Compressor through the Change of Crankshaft Parameters (크랭크샤프트의 형상 변경을 통한 소형 왕복동 공기압축기의 진동 및 소음 특성 비교)

  • Park, Sang-Gil;Lee, Hae-Jin;Aminudin, Bin Abu;Lee, Jung-Youn;Oh, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.530-533
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    • 2005
  • Recently, modern reciprocating air compressors tend to be smaller and lighter. But, as the development of performance, they have many problems for noise and vibration. For this reason, many researches are processing for the reduction of noise and vibration by arranging cylinders with V/W type. Especially, noise and vibration problems of reciprocating air compressor cause a rotating unbalance of crankshaft, so it needs a change of crankshaft parameters appropriately. Hence in this study, we changed crankshaft parameters to solve the rotating unbalance and compared results in order to verify the noise and vibration reduction between new and original air compressor. According to modify a crankshaft parameter, the improvements of noise and vibration were showed results of spectrum measured at selected points of the air compressor crankshaft housing and sound intensity contours measured at a belt left side, table that figure out characteristics of noise. Furthermore, we analyzed objective sound quality metrics with recording data of systems. The results showed that, the new design has improved the level of the first harmonic of vibration displacement, noise and objective sound quality metrics.

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Effects of gas pulsation in the suction line of a hermetic reciprocating compressor on th compressor performance (밀폐형 왕복동 압축기에서 흡입라인 가스맥동이 압축기 성능에 미치는 영향)

  • Lee, Yong-Ho;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.404-409
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    • 2007
  • For a hermetic reciprocating compressor, it has been known that the gas pulsation in the suction line affects the compressor performance, and suction muffler design has been focused on both of noise reduction and minimum pressure drop across the muffler. Some studies have been carried out on the mutual interaction between the gas pulsation and the cylinder pressure to investigate some supercharging effects, but their efforts were limited on rather simple geometries. In this paper, interaction of the gas pulsation in the compressor suction line with cylinder pressure via suction valve motion has been calculated; for the gas pulsation analysis, modeling of Helmholtz resonators in series was used, and for cylinder pressure calculation, energy equations was set up for the gas inside the cylinder. For demonstration of this calculation method, four different types of suction line configurations for a hermetic reciprocating compressor were compared in terms of compressor performance and gas pulsation level.

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