• Title/Summary/Keyword: Real-time inspection system

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Development of an intelligent and integrated system for automatic inspection of steam-generator tubes in nuclear power plant (원전 증기 발생기 전열관 검사 자동화를 위한 지능형 통합 시스템 개발)

  • Kang, Soon-Ju;Choi, Yoo-Rark;Choe, Seong-Su;Woo, Hee-Gon
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.236-241
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    • 1996
  • This paper presents a new eddy current testing system for inspecting tubes of steam generator in nuclear power plant. The proposed system adopted embedded expert system concept to automate tasks of the inspection such as inspection planning and flaw signal interpretation, and integrated all the tasks into a client/server type computing architecture using database management system. Therefore, human factor errors occurred during inspection could be minimized and the inspection data could be transferred in real-time. As a result, we can increase the level of inspection confidence and the productivity of a personal inspector. A prototype of the proposed system has been developed for 5 years and the test operation has been performed in domestic nuclear power plants.

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Development of a Sensor System to Measure Real Time Vibro Displacement of Civil Structure

  • Sungjun Bum;Kim, Hiesik
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.94.3-94
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    • 2001
  • A sensor system was developed to measure displacement of civil structure at a long distance. A He-Ne Laser tube and photodiodes ware used for non-contact measurement. This system allows real time vibration displacement measurement of bridges. The measured displacement data is displayed on computer monitor graphically and also in digit. The accuracy of the displacement measurement shows 2mm in vertical vibration. It shows remote inspection of the vibration of long bridges and buildings.

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The automatic tire classfying vision system for real time processing (실시간 처리를 위한 타이어 자동 선별 비젼 시스템)

  • 박귀태;김진헌;정순원;송승철
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.358-363
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    • 1992
  • The tire manufacturing process demands classification of tire types when the tires are transferred between the inner processes. Though most processes are being well automated, the classification relies greatly upon the visual inspection of humen. This has been an obstacle to the factory automation of tire manufacturing companies. This paper proposes an effective vision systems which can be usefully applied to the tire classification process in real time. The system adopts a parallel architecture using multiple transputers and contains the algorithms of preprocesssing for character recognition. The system can be easily expandable to manipulate the large data that can be processed seperately.

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Real-time comprehensive image processing system for detecting concrete bridges crack

  • Lin, Weiguo;Sun, Yichao;Yang, Qiaoning;Lin, Yaru
    • Computers and Concrete
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    • v.23 no.6
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    • pp.445-457
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    • 2019
  • Cracks are an important distress of concrete bridges, and may reduce the life and safety of bridges. However, the traditional manual crack detection means highly depend on the experience of inspectors. Furthermore, it is time-consuming, expensive, and often unsafe when inaccessible position of bridge is to be assessed, such as viaduct pier. To solve this question, the real-time automatic crack detecting system with unmanned aerial vehicle (UAV) become a choice. This paper designs a new automatic detection system based on real-time comprehensive image processing for bridge crack. It has small size, light weight, low power consumption and can be carried on a small UAV for real-time data acquisition and processing. The real-time comprehensive image processing algorithm used in this detection system combines the advantage of connected domain area, shape extremum, morphology and support vector data description (SVDD). The performance and validity of the proposed algorithm and system are verified. Compared with other detection method, the proposed system can effectively detect cracks with high detection accuracy and high speed. The designed system in this paper is suitable for practical engineering applications.

Development of the General Inspection-Machine for the Vehicle Forming Assembly (자동차 성형 조립품을 위한 범용 검사기 개발)

  • Kim, Dong-Hwan;Yun, Jae-Sik;Kim, Jin-Wook;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.813-815
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    • 2011
  • This study inspects the fault of the vehicle forming assembly and the assembly state of components at high speed and high degree of precision. This study also proposes the general inspection system capable of adapting to a number of products. The inspection program is composed of the fault inspection algorithm to examine the surface of the object and the state of the assembly and the high speed procession algorithm for the real time examination. The fault inspection algorithm is processed largely by a method using average of pixel in ROI and a method dividing the area and checking the presence of the object. Lastly, we verified the efficiency of the sysytem through the evaluation of its accuracy and processing time.

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A Study on Algorithm for Inspection of Automobile's plastic part locking lever (자동차 플라스틱 부품 락킹레버 검사를 위한 알고리즘 연구)

  • Jang, Bong-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.5
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    • pp.1558-1563
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    • 2010
  • This paper describes a study on algorithm for the development of machine vision system as well as the inspection of automobile's plastic part locking lever to replace a human worker's eye inspection. Before developing the machine vision system based on the PC, the purpose of this research is to develop the algorithm to decide whether a product is a good/bad one in real time inspection. NI-LabVIEW software is used in the inspection method and an inspection program is developed using LabVIEW Vision image functions. The inspection program was built and validated to help the system operator set up the inspection area and change the criteria number in the program.

A Study on the Micro-Focus X-Ray Inspection for Confirming the Soundness of End Closure Weld of DUPIC Fuel Elements (DUPIC 핵연료봉 봉단 용접부 건전성 확인을 위한 미세초점 X-선 투과시험에 관한 연구)

  • 김웅기;김수성;이정원;양명승
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.88-94
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    • 2001
  • DUPIC (Direct use of spent PWR fuel in CANDU reactors) nuclear fuel is a CANDU fuel fabricated remotely from spent PWR fuel materials in a hot cell. The soundness of the end closure welds of nuclear fuel elements is an important factor for the safety and performance of nuclear fuel. To evaluate the soundness of the end closure welds of DUPIC fuel element, a precise X-ray inspection system is developed using a micro-focus X-ray generator with an image intensifier and a real time camera system. The fuel elements made of Zircaloy-4 and stainless steel by an Nd:YAG laser welding and a TIG welding aye inspected by the developed inspection system. The soundness of the welds of the fuel elements was confirmed by the X-ray inspection process, and the irradiation test of DUPIC fuel elements has been successfully completed at the HANARO research reactor.

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Development of Hard Mask Strip Inspection System for Semiconductor Wafer Manufacturing Process (반도체 전공정의 하드마스크 스트립 검사시스템 개발)

  • Lee, Jonghwan;Jung, Seong Wook;Kim, Min Je
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.3
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    • pp.55-60
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    • 2020
  • The hard mask photo-resist strip inspection system for the semiconductor wafer manufacturing process inspects the position of the circuit pattern formed on the wafer by measuring the distance from the edge of the wafer to the strip processing area. After that, it is an inspection system that enables you to check the process status in real time. Process defects can be significantly reduced by applying a tester that has not been applied to the existing wafer strip process, edge etching process, and wafer ashing process. In addition, it is a technology for localizing semiconductor process inspection equipment that can analyze the outer diameter of the wafer and the state of pattern formation, which can secure process stability and improve wafer edge yield.

Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe (비젼프로브를 이용한 CRT 전자총의 자동치수 검사)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.28-34
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    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

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Development of Real-Time Image Processing Algorithm on the Positions of Multi-Object in an Image Plane (한 이미지 평면에서 다물체 위치의 실시간 화상처리 알고리즘 개발)

  • Jang, W.S.;Kim, K.S.;Lee, S.M.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.523-531
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    • 2002
  • This study is concentrated on the development of high speed multi-object image processing algorithm in real time. Recently, the use of vision system is rapidly increasing in inspection and robot's position control. To apply the vision system, it is necessary to transform the physical coordinate of object into the image information acquired by CCD camera. Thus, to use the application of the vision system to the inspection and robot's position control in real time, we have to know the position of object in the image plane. Particularly, in case of rigid body using multi-cue to identify its shape, the each position of multi-cue must be calculated in an image plane at the same time. To solve these problems, the image processing algorithm on the position of multi-cue is developed.