• 제목/요약/키워드: Real-Time AE Evaluation

검색결과 60건 처리시간 0.022초

ISM에 의한 마찰용접재(SUH3-SUH35)의 고온크리프 수명예측에 관한 연구 (High Temperature Creep Life Prediction of Friction Welded Joints by Initial Strain Method and the AE Evaluation)

  • 오세규;이원석
    • 한국해양공학회지
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    • 제11권4호
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    • pp.40-48
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    • 1997
  • There are many research results as individual uni-axial tension creep test of heat-resisting materials. However, there are very few about the study on the high temperature creep test for the Initial Strain Method, and especially any study on it about the friction welded joints of SUH3 to SUH35. One of the important concerns is a reliable method of evaluating static creep properties. No reliable method seems available at present to evaluate or predict static creep properties. So, the reliable method to evaluate and predict them by the ISM and AE techniques was made.

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자동차 쇽업소바용 강재의 이종 마찰용접과 AE평가 (Dissimilar Friction Welded for Shock Absorber Steels and Its Evaluation by AE)

  • 이배섭;공유식;김선진;오세규
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.133-137
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    • 2003
  • The shock absorber for vehicles is the important component to absorb the shock in driving. These essential components, piton and piston rod, must be made of S25C, S45C and SCM440 generally depending on kind of vehicles, precisely machined and assembled by the bolt. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But by the friction welding technique, it will be able to be made without such problems. These factors above necessitate nowadays the domestic development of the shock absorber by friction welding and a new approach of study on real-time quality evaluation by AE techniques.

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유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가 (Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation)

  • 오세규;김현필;장홍근;오명석
    • 한국해양공학회지
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    • 제11권1호
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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해양차량 쇽업소버용 강재의 이종 마찰용접과 AE평가 (Dissimilar Friction Welding for Marine Shock Absorber Steels and its Evaluation by Acoustic Emission)

  • 이배섭;공유식;김선진
    • 한국해양공학회지
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    • 제19권1호
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    • pp.44-48
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    • 2005
  • The shock absorbers for marine vehicles are very important components to absorbing the shock resulting from driving. Depending on the kinds of vehicles, these essential components, piston and piston rod, must be made of S25C, S45C, and SCM440, must be precisely machined, and assembled by the bolts. Other materials used have been difficult to weld, and could be unstable in quality, by the conventional arc welding. Also, they have been associated with a lot of technical problems in manufacturing. However, using the friction welding technique, such problems will be avoided. These factors have necessitated the domestic development of the marine shock absorber using a friction welding, as well as stimulating a new approach to the study of real-time weld quality evaluation by AE techniques.

피로균열의 지연거동에 따른 수명예측 및 비파괴평가 (Life Prediction by Retardation Behavior of Fatigue Crack and its Nondestructive Evaluation)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.36-48
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    • 1999
  • Fatigue life and crack retardation behavior after penetration were experimentally examined using surface pre-cracked specimens of aluminium alloy 5083. The Wheeler model retardation parameter was used successfully to predict crack growth behavior after penetration. By using a crack propagation rule, the change in crack shape after penetration can be evaluated quantitatively. Advanced, waveform-based acoustic emission (AE) techniques have been successfully used to evaluate signal characteristics obtained form fatigue crack propagation and penetratin behavior in 6061 aluminum plate with surface crack under fatigue stress. Surface defects in the structural members are apt to be origins of fatigue crack growth, which may cause serious failure of the whole structure. The nondestructive analysis on the crack growth and penetration from these defects may, therefore, be one of the most important subjects on the reliability of the leak before break (LBB) design. The goal of the present study is to determine if different sources of the AE could be identified by characteristics of the waveforms produced from the crack growth and penetration. AE signals detected in four stages were found to have different signal per stage. With analysis of waveform and power spectrum in 6061 aluminum alloys with a surface crack, it is found to be capabilities on real-time monitoring for the crack propagation and penetration behavior of various damages and defects in structural members.

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미세 음향방출 감시장치 개발 - 고정도 미세입자 가공상태 감시에의 적용 - (Development of Acoustic Emission Monitoring System for Fine Machining - Application to Cutting State Monitoring in a Fine Fixed-abrasive Machining -)

  • 김화영;안중환;김성렬
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.109-117
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    • 2005
  • In case of fine machining processes, the cutting state monitoring by a skilled operator is impossible because the physical changes generated during fine machining are very weak. To realize the high efficient and precise fine machining, it is necessary to develop the sensor based monitoring system which is able to detect the fine changes of cutting state. In this paper, the fine acoustic emission monitoring system is developed to monitor the state of the fine machining process. The developed system consists of the AE sensor and the AE signal processing unit. And this has the high-sensitivity and bandwidth which can detect fine AE signal generated during fine machining process. In order to investigate the feasibility of the developed system, evaluation experiments were performed in the fine fixed-abrasive machining processes such as polishing and glass ferrule slicing. Experimental results show that the developed monitoring system possesses an excellent real-time monitoring capability at fine machining processes.

음향방출을 이용한 보일러튜브 누설평가 (Leak Detection and Evaluation for Power Plant Boiler Tubes Using Acoustic Emission)

  • 이상국
    • 비파괴검사학회지
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    • 제24권1호
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    • pp.45-51
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    • 2004
  • 발전소 보일러튜브는 장시간 동안 고온고압하의 기혹한 조건으로 운전됨에 따라 크리프, 열피로와 같은 각종 열화에 의해 누설손상이 발생하고 있다. 이러한 누설손상을 실시간 감시하고 진단하기 위하여 음향방출기술을 이용한 현장적용 연구를 수행하였다. 또한 고장예측 진단기술, 튜브의 수명관리 및 설비 감시에 활용할 수 있도록 음향방출 진단시스템을 개발하여 현장에 설치하고, 보일러 운전상태에 따른 신호측정 및 평가, 누설위치 판별 등에 대해 고찰하였다. 누설감지는 저주파 및 고주파대역의 누설로 구분하여 음향방출신호를 각각 측정 및 평가하였다. 현장적용 연구결과로부터 실시간으로 보일러튜브 상태감시와 누설위치 추적이 가능하였으며, 향후 본 기술을 이용하면 발전설비 안전운전과 발전소 정지에 따른 경제적 손실 예방에 크게 기여할 것으로 기대된다.

실시간 앙상블 가뭄전망정보 생산 체계 구축 및 평가 (Development & Evaluation of Real-time Ensemble Drought Prediction System)

  • 배덕효;안중배;김현경;김헌애;손경환;조세라;정의석
    • 대기
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    • 제23권1호
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    • pp.113-121
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    • 2013
  • The objective of this study is to develop and evaluate the system to produce the real-time ensemble drought prediction data. Ensemble drought prediction consists of 3 processes (meteorological outlook using the multi-initial conditions, hydrological analysis and drought index calculation) therefore, more processing time and data is required than that of single member. For ensemble drought prediction, data process time is optimized and hardware of existing system is upgraded. Ensemble drought data is estimated for year 2012 and to evaluate the accuracy of drought prediction data by using ROC (Relative Operating Characteristics) analysis. We obtained 5 ensembles as optimal number and predicted drought condition for every tenth day i.e. 5th, 15th and 25th of each month. The drought indices used are SPI (Standard Precipitation Index), SRI (Standard Runoff Index), SSI (Standard Soil moisture Index). Drought conditions were determined based on results obtained for each ensemble member. Overall the results showed higher accuracy using ensemble members as compared to single. The ROC score of SRI and SSI showed significant improvement in drought period however SPI was higher in the demise period. The proposed ensemble drought prediction system can be contributed to drought forecasting techniques in Korea.

국부열손상을 받은 복합재료의 강도특성 및 비파괴평가 (Strength Characteristics and Non-Destructive Evaluation of Composites with Heat Damage)

  • 남기우;김영운
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.173-178
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    • 2002
  • Fourier transform has been one of the most common tools to study the frequency characteristics of signals. With the Fourier transform alone, it is difficult to tell whether signal's frequency contents evolve in time or not. Except for a few special cases, the frequency contents of most signals encountered in the real world change with time. Time-frequency methods are developed recently to overcome the drawbacks of Fourier transform, which can represent the information of signals in time and frequency at the same time. In this study, heat damage process of a carbon fiber reinforced plastic(CFRP) and glass fiber reinforced plastic(GFRP) under monotonic tensile loading was characterized by acoustic emission. Different kinds of specimens were used to determine the characteristics of Strength and AE signals. Time-frequency analysis methods were employed for the analysis of fracture mechanism in CFRP such as matrix cracking, debonding and fiber fracture.

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비파괴검사법을 이용한 복합재료의 파괴인성 평가법 개발 (Development of Fracture Toughness Evaluation Method for Composite Materials by Non-Destructive Testing Method)

  • 이유태;김광수
    • 비파괴검사학회지
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    • 제18권4호
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    • pp.278-291
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    • 1998
  • 연속섬유강화 복합재료의 경우 보강섬유의 파괴, 모재의 파괴, 섬유와 모재의 분리, 층간파괴 등의 복합적인 파괴현상이 동반되고 특히 균열성장과 균열성장 정지가 균열가교 현상 때문에 반복되므로 안정성장과 불안정성장이 불규칙하게 반복된다. 따라서 주균열 성장의 개시점과 불안정 파괴점에서의 파괴인성치를 정확하게 결정한다는 것은 매우 어려운 것이다. 본 연구에서는 CFRP에 대하여 파괴인성 실험과 병행하여 실시간으로 결함을 검출하는 새로운 방법인 AE분석법 및 비디오 마이크로 스코프를 이용하여 파괴과정을 기록하여 검토, 분석함으로서 손상의 정도와 파괴기구를 규명하였을 뿐만 아니라 주균열 성장의 개시점, 균열가교 역할을 하는 섬유다발의 파단점, 균열의 불안정 파괴 개시점을 찾아 이를 기초로 균열진전 저항곡선에 의한 파괴인성치를 평가하여 신뢰성 있는 파괴인성 측정법을 제시하였다.

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