• Title/Summary/Keyword: Real Plant

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Gas Turbine Data Acquisition System based on LabVIEW (LabVIEW 기반의 가스터빈 데이터 취득 시스템)

  • Kang Feel-Soon;Cha Dong-Jin;Chung Jae-Hwa;Seo Seok-Bin;Ahn Dal-Hong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.10 no.6
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    • pp.1082-1087
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    • 2006
  • This paper presents a gas turbine data acquisition and monitoring system using a LabVIEW programming. The developed real-time monitoring system entitled a C-Tune DAS Plays an important role to make an analysis of the real-time operation of the gas turbine under maintenance. the LabVIEW based software is divided into three parts according to their original functions; Data acquisition, Data analysis and display, and Data storage. The data acquisition part receives data from a PMS (Plant Management System) server and two cFPs (Compact-Field Point). To verify the validity of the developed system, it is applied to gas turbines in the combined cycle power plant in Korea.

A Study on Process Management Method of Offshore Plant Piping Material using Process Mining Technique (프로세스 마이닝 기법을 이용한 해양플랜트 배관재 제작 공정 관리 방법에 관한 연구)

  • Park, JungGoo;Kim, MinGyu;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.143-151
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    • 2019
  • This study describes a method for analyzing log data generated in a process using process mining techniques. A system for collecting and analyzing a large amount of log data generated in the process of manufacturing an offshore plant piping material was constructed. The analyzed data was visualized through various methods. Through the analysis of the process model, it was evaluated whether the process performance was correctly input. Through the pattern analysis of the log data, it is possible to check beforehand whether the problem process occurred. In addition, we analyzed the process performance data of partner companies and identified the load of their processes. These data can be used as reference data for pipe production allocation. Real-time decision-making is required to cope with the various variances that arise in offshore plant production. To do this, we have built a system that can analyze the log data of real - time system and make decisions.

Numerical study to reproduce a real cable tray fire event in a nuclear power plant

  • Jaiho Lee ;Byeongjun Kim;Yong Hun Jung;Sangkyu Lee;Weon Gyu Shin
    • Nuclear Engineering and Technology
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    • v.55 no.4
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    • pp.1571-1584
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    • 2023
  • In this study, a numerical analysis was performed as part of an international joint research project to reproduce a real cable tray fire that occurred in the heater bay area of the turbine building of a nuclear power plant. A sensitivity analysis was performed on various input parameters to derive results consistent with the sprinkler activation time obtained from the fire event analysis. For all sensitive parameters, the normalized sprinkler activation time correlated well with the power function of the normalized sprinkler height. A correlation equation was developed to identify the sprinkler activation time at any location when determining the slope or fire growth rate under the conditions assuming a linear or t-squared heat release rate (HRR) time curve. Various cable fire growth assumptions were used to determine which assumption was better to provide the prediction coincident with the information given from the fire event analysis in terms of the sprinkler activation time and total energy generated from cables damaged by fire. In the comprehensive analysis of all the sensitive parameters, the standard deviation of the input parameters increased as the sprinkler height decreased. Within the range of the sensitivity parameter values given in this study, when considering all sprinkler heights, the standard deviation of the cable model change was the largest and that of the overhang position change was the smallest.

A Study on the Design and Real-Time Implementation of Robust Sensor Monitoring Device in Explosion Proof Industrial Site (방폭 산업 현장에 강인한 센서 모니터링 장치 설계 및 실시간 구현에 대한 연구)

  • Jeong-Hyun Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.867-874
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    • 2023
  • In this paper, a wireless communication-based sensor data monitoring device with an explosion-proof (Exd IIC) case was implemented to enable installation at explosion-risk industrial sites such as plants. In existing industrial plant sites, most of the temperature sensors and vibration and impact sensors are wired up to several kilometers, which takes a lot of time and money to bury long pipes and cables. In addition, there are not many cases where some wireless devices have been applied to actual plant industry sites due to communication quality problems. Therefore, in order to solve this problem, zigbee mesh wireless communication was applied to provide high reliability wireless communication quality to industrial plant sites, and the time and cost incurred in new or additional installation of sensors could be greatly reduced. In particular, in the event of loss or error of some wireless communication devices, the communication network is automatically bypassed or recovered to enable real-time data monitoring.

High-speed simulation for fossil power plants uisng a parallel DSP system (병렬 DSP 시스템을 이용한 화력발전소 고속 시뮬레이션)

  • 박희준;김병국
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.35C no.4
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    • pp.38-49
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    • 1998
  • A fossil power plant can be modeled by a lot of algebraic equations and differential equations. When we simulate a large, complicated fossil power plant by a computer such as workstation or PC, it takes much time until overall equations are completely calculated. Therefore, new processing systems which have high computing speed is ultimately needed for real-time or high-speed(faster than real-time) simulators. This paper presents an enhanced strategy in which high computing power can be provided by parallel processing of DSP processors with communication links. DSP system is designed for general purpose. Parallel DSP system can be easily expanded by just connecting new DSP modules to the system. General urpose DSP modules and a VME interface module was developed. New model and techniques for the task allocation are also presented which take into account the special characteristics of parallel I/O and computation. As a realistic cost function of task allocation, we suggested 'simulation period' which represents the period of simulation output intervals. Based on the development of parallel DSP system and realistic task allocation techniques, we cound achieve good efficiency of parallel processing and faster simulation speed than real-time.

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Combustion Stability for Utility Gas Turbines : Development of a Real-Time Assessment Software (발전용 가스터빈의 실시간 연소안정성 평가 소프트웨어 개발)

  • In, Byeung Goo;Song, Won Joon;Cha, Dong Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.306-315
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    • 2017
  • This study introduces a software for real-time assessment of combustion stability for utility gas turbines. The software was written with LabView, and implemented the time-domain kurtosis as a parameter to proactively access the instantaneous combustion stability during operation of the industrial gas turbine. The simple time-domain assessment algorithm incorporated in the software is advantageous over conventional frequency-domain signal processing of dynamic pressure signal since it reduces the computational cost, thereby making the algorithm more appropriate for real-time monitoring of combustion stability. Benchmark data obtained from a model gas turbine combustor were used for the reproducibility test of the software. The assessment obtained from the software agreed well with previously published results, indicating that incorporation of the software could enhance the performance of systems monitoring the combustion stability for gas turbines during power generation.

Design of Force Control System for a Hydraulic Road Simulator using QFT (QFT 를 이용한 유압 로드 시뮬레이터에 관한 힘 제어계 설계)

  • Kim, Jin-Wan;Xuan, Dong-Ji;Nan, Yang-Hai;Kim, Young-Bae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1109-1114
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    • 2007
  • This paper presents the road simulator control technology for reproducing the road input signal to implement the real road data. The simulator consists of the hydraulic pump, servo valve, hydraulic actuator and its control equipment. The QFT is utilized to control the simulator effectively. The control system illustrates a tracking performance of the closed-loop controller with low order transfer function G(s) and pre-filter F(s) for a parametric uncertain model. A force controller is designed to communicate the control signal between simulator and digital controller. The efficacy of the QFT force controller is verified through the numerical simulation, in which combined dynamics and actuation of the hydraulic servo system are tested. The simulation results show that the proposed control technique works well under uncertain hydraulic plant system. The conventional software (Labview) is used to make up for the real controller in the real-time basis, and the experimental works show that the proposed algorithm works well for a single road simulator.

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Design of Force Control System for a Hydraulic Road Simulator Using Quantitative Feedback Theory (정량적 피드백 이론을 이용한 유압 로드 시뮬레이터에 관한 힘 제어계 설계)

  • Kim, Jin-Wan;Xuan, Dong-Ji;Kim, Young-Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.11
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    • pp.1069-1076
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    • 2007
  • This paper presents the road simulator control technology for reproducing the road input signal to implement the real road data. The simulator consists of the hydraulic pump, servo valve, hydraulic actuator and its control equipment. The QFT(Quantitative Feedback Theory) is utilized to control the simulator effectively. The control system illustrates a tracking performance of the closed-loop controller with low order transfer function G(s) and pre-filter F(s) for a parametric uncertain model. A force controller is designed to communicate the control signal between simulator and digital controller. Tracking specification is satisfied with upper and lower bound tolerances on the steep response of the system to the reference signal. The efficacy of the QFT force controller is verified through the numerical simulation, in which combined dynamics and actuation of the hydraulic servo system are tested. The simulation results show that the proposed control technique works well under uncertain hydraulic plant system. The conventional software (Labview) is used to make up for the real controller in the real-time basis, and the experimental works show that the proposed algorithm works well for a single road simulator.

Development of a Dedicated Model for a Real-Time Simulation of the Pressurizer Relief Tank of the Westinghouse Type Nuclear Power Plant (웨스팅하우스형 원자력발전소 가압기 방출 탱크의 실시간 시뮬레이션을 위한 전문모델 개발)

  • 서재승;전규동
    • Journal of the Korea Society for Simulation
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    • v.13 no.2
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    • pp.13-21
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    • 2004
  • The thermal-hydraulic model ARTS which was based on the RETRAN-3D code adopted in the domestic full-scope power plant simulator which was provided in 1998 by KEPRI. Since ARTS is a generalized code to model the components with control volumes, the smaller time-step size should be used even if converged solution could not get in a single volume. Therefore, dedicated models which do not force to reduce the time-step size are sometimes more suitable in terms of a real-time calculation and robustness. In the case of PRT(Pressurizer Relief Tank) model, it is consist of subcooled water in bottom and non-condensable gas in top. The sparger merged under subcooled water enhances condensation. The complicated thermal-hydraulic phenomena such as condensation, phase separation with existence of non-condensable gas makes difficult to simulate. Therefore, the PRT volume can limit the time-step size if we model it with a general control volume. To prevent the time-step size reduction due to convergence failure for simulating this component, we developed a dedicated model for PRT. The dedicated model was expected to provide substantially more accurate predictions in the analysis of the system transients. The results were resonable in terms of accuracy, real-time simulation, robustness and education of operators, complying with the ANSI/ANS-3.5-1998 simulator software performance criteria and RETRAN-3D results.

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Deep Learning(CNN) based Worker Detection on Infrared Radiation Image Analysis (딥러닝(CNN)기반 저해상도 IR이미지 분석을 통한 작업자 인식)

  • Oh, Wonsik;Lee, Ugwiyeon;Oh, Jeongseok
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.8-15
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    • 2018
  • worker-centered safety management for hazardous areas in the plant is required. The causes of gas accidents in the past five years are closely related to the behavior of the operator, such as careless handling of the user, careless handling of the suppliers, and intentional, as well as equipment failure and accident of thought. In order to prevent such accidents, real-time monitoring of hazardous areas in the plant is required. However, when installing a camera in a work space for real-time monitoring, problems such as human rights abuse occur. In order to prevent this, an infrared camera with low resolution with low exposure of the operator is used. In real-time monitoring, image analysis is performed using CNN algorithm, not human, to prevent human rights violation.