• 제목/요약/키워드: Reaction-sintering

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금속산화물 복합분말의 동결건조 및 수소분위기 환원처리에 의한 Cu-Sn 다공체 제조 (Synthesis of Porous Cu-Sn by Freeze Drying and Hydrogen Reduction Treatment of Metal Oxide Composite Powders)

  • 김민성;유호석;오승탁;현창용
    • 한국재료학회지
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    • 제23권12호
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    • pp.722-726
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    • 2013
  • Freeze drying of a porous Cu-Sn alloy with unidirectionally aligned pore channels was accomplished by using a composite powder of CuO-$SnO_2$ and camphene. Camphene slurries with CuO-$SnO_2$ content of 3, 5 and 10 vol% were prepared by mixing with a small amount of dispersant at $50^{\circ}C$. Freezing of a slurry was done at $-25^{\circ}C$ while the growth direction of the camphene was unidirectionally controlled. Pores were generated subsequently by sublimation of the camphene during drying in air for 48 h. The green bodies were hydrogen-reduced at $650^{\circ}C$ and then were sintered at $650^{\circ}C$ and $750^{\circ}C$ for 1 h. XRD analysis revealed that the CuO-$SnO_2$ powder was completely converted to Cu-Sn alloy without any reaction phases. The sintered samples showed large pores with an average size of above $100{\mu}m$ which were aligned parallel to the camphene growth direction. Also, the internal walls of the large pores had relatively small pores. The size of the large pores decreased with increasing CuO-$SnO_2$ content due to the change of the degree of powder rearrangement in the slurry. The size of the small pores decreased with increase of the sintering temperature from $650^{\circ}C$ to $750^{\circ}C$, while that of the large pores was unchanged. These results suggest that a porous alloy body with aligned large pores can be fabricated by a freeze-drying and hydrogen reduction process using oxide powders.

Enhanced Magnetic Properties of BiFe1-$_xNi_xO_3$

  • Yoo, Y.J.;Hwang, J.S.;Park, J.S.;Kang, J.H.;Lee, B.W.;Lee, S.J.;Kim, K.W.;Lee, Y.P.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.183-183
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    • 2011
  • Multiferroic materials have been widely studied in recent years, because of their abundant physics and potential applications in the sensors, data storage, and spintronics. $BiFeO_3$ is one of the well-known single-phase multiferroic materials with $ABO_3$ structure and G-type antiferromagnetic behavior below the Neel temperature $T_N$ ~ 643 K, but the ferroelectric behavior below the Curie temperature $T_c$~1,103 K. In this study, the $BiFe_{1-x}Ni_xO_3$ (x=0 and 0.05) bulk ceramics were prepared by solid-state reaction and rapid sintering with high-purity $Bi_2O_32$, $Fe_3O_4$ and NiO powders. The powders of stoichiometric proportions were mixed, as in the previous investigations, and calcined at 450$^{\circ}C$ for $BiFe_{1-x}Ni_xO_3$ for 24 h. The obtained powders were grinded, and pressed into 5-mm-thick disks of 1/2-inch diameter. The disks were directly put into the oven, which has been heated up to 800$^{\circ}C$ and sintered in air for 20 min. The sintered disks were taken out from the oven and cooled to room temperature within several min. The phase of samples was checked at room temperature by powder x-ray diffraction using a Rigaku Miniflex diffractometer with Cu K${\alpha}$ radiation. The Raman measurements were carried out by employing a hand-made Raman spectrometer with 514.5-nm-excitation $Ar^+$ laser source under air ambient condition on a focused area of 1-${\mu}m$ diameter. The field-dependent magnetization measurements were performed with a superconducting quantum-interference-device magnetometer.

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구형 PMMA와 WO3 분말이 혼합된 Camphene 슬러리의 동결건조에 의한 W 다공체 제조 (Fabrication of Porous W by Freeze-Drying Process of Camphene Slurries with Spherical PMMA and WO3 Powders)

  • 이한얼;전기철;김영도;석명진;오승탁
    • 한국재료학회지
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    • 제25권11호
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    • pp.602-606
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    • 2015
  • Porous W with spherical and directionally aligned pores was fabricated by the combination of sacrificial fugitives and a freeze-drying process. Camphene slurries with powder mixtures of $WO_3$ and spherical PMMA of 20 vol% were frozen at $-25^{\circ}C$ and dried for the sublimation of the camphene. The green bodies were heat-treated at $400^{\circ}C$ for 2 h to decompose the PMMA; then, sintering was carried out at $1200^{\circ}C$ in a hydrogen atmosphere for 2 h. TGA and XRD analysis showed that the PMMA decomposed at about $400^{\circ}C$, and $WO_3$ was reduced to metallic W at $800^{\circ}C$ without any reaction phases. The sintered bodies with $WO_3$-PMMA contents of 15 and 20 vol% showed large pores with aligned direction and small pores in the internal walls of the large pores. The pore formation was discussed in terms of the solidication behavior of liquid camphene with solid particles. Spherical pores, formed by decomposition of PMMA, were observed in the sintered specimens. Also, microstructural observation revealed that struts between the small pores consisted of very fine particles with size of about 300 nm.

열차폐코팅을 위한 희토류가 저감된 란타눔/가돌리늄 지르코네이트의 상형성 및 열물성 (Phase Formation and Thermo-physical Properties of Lanthanum/Gadolinium Zirconate with Reduced Rare-earth Contents for Thermal Barrier Coatings)

  • 이수진;권창섭;이성민;오윤석;김형태;남산;김성원
    • 한국분말재료학회지
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    • 제22권6호
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    • pp.420-425
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    • 2015
  • Rare-earth zirconates, such as lanthanum zirconates and gadolinium zirconates, have been intensively investigated due to their excellent properties of low thermal conductivity as well as chemical stability at high temperature, which can make these materials ones of the most promising candidates for next-generation thermal barrier coating applications. In this study, three compositions, lanthanum/gadolinium zirconates with reduced rare-earth contents from stoichiometric $RE_2Zr_2O_7$ compositions, are fabricated via solid state reaction as well as sintering at $1600^{\circ}C$ for 4 hrs. The phase formation, microstructure, and thermo-physical properties of three oxide ceramics are examined. In particular, each oxide ceramics exhibits composite structures between pyrochlore and fluorite phases. The potential of lanthanum/gadolinium zirconate ceramics for TBC applications is also discussed.

혼합전도성 $La_{0.6}Sr_{0.4}Co_{0.2}Fe_{0.8}O_{3-{\delta}}$ 분리막의 산소투과 특성 (Oxygen Permeation Properties of $La_{0.6}Sr_{0.4}Co_{0.2}Fe_{0.8}O_{3-{\delta}}$ Mixed-conducting Membrane)

  • 임경태;조통래;이기성;우상국;박기배;김종원
    • 한국세라믹학회지
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    • 제38권9호
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    • pp.787-793
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    • 2001
  • 고상 반응법으로 제조된 $La_{0.6}Sr_{0.4}Co_{0.2}Fe_{0.8}O_{3-{\delta}}$ 분리막의 소결거동을 살펴보고, 분리막 양면에 산소농도의 차이를 부여하여 산소투과량을 측정하였다. 최적 소결조건에서 제조된 상대밀도 98%의 치밀한 분리막 자체의 산소공공을 통한 혼합전도에 기인해 750$^{\circ}$C∼950$^{\circ}$C의 온도구간에서 산소가 투과되었으며, 850$^{\circ}$C에서 약 0.1ml/$cm^2{\cdot}$min의 투과량을 나타내었다. 안정한 산소 투과량에 도달하기 위해서는 산소투입 후 일정한 시간이 요구되었고, 이러한 산소투과량은 산소부분압의 조절로 제어가 가능하였다.

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리튬 2차전지용 $LiMn_2O_4$ 양극의 충.방전 특성 (Charge.discharge characteristics of cathode for Li rechargeable batteries)

  • 한태희;임성훈;조동언;최명호;강형곤;한병성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1997년도 하계학술대회 논문집 C
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    • pp.1462-1464
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    • 1997
  • The spinel $LiMn_2O_4$ has been synthesized by solid-state reaction. $LiMn_2O_4$ which includes 3 mix $Li_2CO_3$ or $LiNO_3$ and $MnO_2$ prepared by Prelim heating at $350^{\circ}C$ for 24hr. $LiMn_2O_4$ fired at temp range from $600^{\circ}C$ to $800^{\circ}C$ for 48hr. The structure a electrochemical characteristics of spinel $LiMn_2O_2$ wh fabricated by changing sintering condition from st materials are investigated. The spinel $LiMn_2O_4$ prepared by the mixture of L CMD at $800^{\circ}C$ for 48hr showed an initial charge ca of 146mAh/g. The spinel $LiMn_2O_4$ prepared by the m of $LiNO_3$/CMD at $600{\sim}800^{\circ}C$ for 48hr stabilized ch discharge capacity after 50th cycles.

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다중자연낙하 공기분급에 의한 정제석탄회로부터 뮬라이트 및 제올라이트의 합성 (Synthesis of Mullite and Zeolite from Fly Ash Refined by Multi-Air Classification)

  • 황연;배광현
    • 자원리싸이클링
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    • 제10권6호
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    • pp.29-34
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    • 2001
  • 석탄회 분말을 다중자연낙하법에 의한 공기분급에 의하여 미립 및 조립의 분말로 정제 및 분급한 후 각각의 분말을 사용하여 뮬라이트 및 제올라이트를 합성하였다 평균 입경이 $6.5mu$m인 미립 석탄회에$ A12$ $O_3$를 첨가한 후 145$0^{\circ}C$ 이상의 온도에서 소성하여 뮬라이트 상의 소결체를 얻었다. 평균 입경 $56.3\mu$m인 조립 석탄회를 사용하여 3.5 M NaOH수용액과 $120^{\circ}C$에서 수열 반응시켜 phillipsite형 제올라이트를 합성하였다. 이와 같은 방법으로 모든 입도의 석탄회 분말을 무기재료의 합성에 이용할 수 있었다.

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NiFe2O4/m-ZrO2와 CeO2를 이용한 고온 태양열 열화학 싸이클의 수소 생산 (Two-step thermochemical cycles for hydrogen production using NiFe2O4/m-ZrO2 and CeO2 devices)

  • 김철숙;조지현;김동연;서태범
    • 한국태양에너지학회 논문집
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    • 제33권2호
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    • pp.93-100
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    • 2013
  • Two-step thermochemical cycle using ferrite-oxide($Fe_2O_4$) device was investigated. The $H_2O$(g) was converted into $H_2$ in the first experiment which was performed using a dish type solar thermal system. However the experiment was lasted only for 2 cycles because the metal oxide device was sintered and broken down. Another problem was that the reaction was taken place mainly on a side of the metal oxide device. The m-$ZrO_2$, which was widely known as a material preventing sintering, was applied on the metal oxide device. The ferrite loading rate and the thickness of the metal oxide device were increased from 10.67wt% to 20wt% and from 10mm to 15mm, respectively. The chemical reactor having two inlets was designed in order to supply the reactants uniformly to the metal oxide device. The second-experiment was lasted for 5 cycles, which was for 6 hours. The total amount of the $H_2$ production was 861.30ml. And cerium oxide($CeO_2$) device was used for increasing $H_2$ production rate. $CeO_2$ device had low thermal resistance, however, more $H_2$ production rate than $Fe_2O_4$ device.

NiFe2O4/m-ZrO2 device를 이용한 고온 태양열 열화학 싸이클의 수소 생산 (Hydrogen production with high temperature solar heat thermochemical cycle using NiFe2O4/m-ZrO2 device)

  • 이진규;신일융;서태범
    • 한국태양에너지학회 논문집
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    • 제31권1호
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    • pp.107-114
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    • 2011
  • Two-step thermochemical cycle using ferrite-oxide($Fe_3O_4$) device was investigated. The $H_2O$(g) was converted into $H_2$ in the first experiment which was performed using a dish type solar thermal system. However the experiment was lasted only for 2 cycles because the metal oxide device was sintered and broken down. Another problem was that the reaction was taken place mainly on a side of the metal oxide device. The $m-ZrO_2$, which was widely known as a material preventing sintering, was applied on the metal oxide device. The ferrite loading rate and the thickness of the metal oxide device were increased from 10.67wt% to 20wt% and from 10mm to 15mm, respectively. The chemical reactor having two inlets was designed in order to supply the reactants uniformly to the metal oxide device. The second-experiment was lasted for 5 cycles, which was for 6 hours. The total amount of the $H_2$ production was 861.30mL.

Use of Adaptive Meshes in Simulation of Combustion Phenomena

  • Yi, Sang-Chul;Koo, Sang-Man
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1996년도 제11차 KACG 학술발표회 Crystalline Particle Symposium (CPS)
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    • pp.285-309
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    • 1996
  • Non oxide ceramics such as nitrides of transition metals have shown significant potential for future economic impact, in diverse applications in ceramic, aerospace and electronic industries, as refractory products, abrasives and cutting tools, aircraft components, and semi-conductor substrates amid others. Combustion synthesis has become an attractive alternative to the conventional furnace technology to produce these materials cheaply, faster and at a higher level of purity. However he process os highly exothermic and manifests complex dynamics due to its strongly non-linear nature. In order to develop an understanding of this process and to study the effect of operational parameters on the final outcome, numerical modeling is necessary, which would generated essential knowledge to help scale-up the process. the model is based on a system of parabolic-hyperbolic partial differential equations representing the heat, mass and momentum conservation relations. The model also takes into account structural change due to sintering and volumetric expansion, and their effect on the transport properties of the system. The solutions of these equations exhibit steep moving spatial gradients in the form of reaction fronts, propagating in space with variable velocity, which gives rise to varying time scales. To cope with the possibility of extremely abrupt changes in the values of the solution over very short distances, adaptive mesh techniques can be applied to resolve the high activity regions by ordering grid points in appropriate places. To avoid a control volume formulation of the solution of partial differential equations, a simple orthogonal, adaptive-mesh technique is employed. This involves separate adaptation in the x and y directions. Through simple analysis and numerical examples, the adaptive mesh is shown to give significant increase in accuracy in the computations.

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