• Title/Summary/Keyword: Reaction-sintering

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Fabrication of a MnCo2O4/gadolinia-doped Ceria (GDC) Dual-phase Composite Membrane for Oxygen Separation

  • Yi, Eun-Jeong;Yoon, Mi-Young;Moon, Ji-Woong;Hwang, Hae-Jin
    • Journal of the Korean Ceramic Society
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    • v.47 no.2
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    • pp.199-204
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    • 2010
  • A dual-phase ceramic membrane consisting of gadolinium-doped ceria (GDC) as an oxygen ion conducting phase and $MnCo_2O_4$ as an electron conducting phase was fabricated by sintering a GDC and $MnCo_2O_4$ powder mixture. The $MnCo_2O_4$ was found to maintain its spinel structure at temperatures lower than $1200^{\circ}C$. (Mn,Co)(Mn,Co)$O_4$ spinel, manganese and cobalt oxides formed in the sample sintered at $1300^{\circ}C$ in an air atmosphere. XRD analysis revealed that no reaction phases occurred between GDC and $MnCo_2O_4$ at $1200^{\circ}C$. The electrical conductivity did not exhibit a linear relationship with the $MnCo_2O_4$ content in the composite membranes, in accordance with percolation theory. It increased when more than 15 vol% of $MnCo_2O_4$ was added. The oxygen permeation fluxes of the composite membranes increased with increasing $MnCo_2O_4$ content and this can be explained by the increase in electrical conductivity. However, the oxygen permeation flux of the composite membranes appeared to be governed not only by electrical conductivity, but also by the microstructure, such as the grain size of the GDC matrix.

Cracks in Tape Cast Oxide Laminar Composites (테이프 캐스팅 산화물 층상 복합체에서의 균열)

  • Kim, Ji-Hyun;Yang, Tae-Young;Lee, Yoon-Bok;Yoon, Seog-Young;Park, Hong-Chae
    • Journal of the Korean Ceramic Society
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    • v.39 no.5
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    • pp.484-489
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    • 2002
  • Hot-pressure sintered laminar composites with alumina/zirconia or mullite/zirconia as an outer layer and alumina/zircon (resulting in reaction-bonded mullite/zirconia during sintering) as an inner layer were fabricated by tape casting and lamination. Various forms of crack were observed in sintered laminar composites, these cracks included channel cracks in the outer layer, transverse cracks in the inner layer and interface cracks debonding interlayer. Based on detailed microscopic observations, the cracks were attributed to thermal expansion mismatch between the oxides consisting of the each layer. In particular, the interlayer and transverse cracks were confirmed in the laminates consisted of the mullite/zirconia system as the outer layers, however, those cracks were not observed in the alumina/zirconia system used. In addition, the crack propagation did not exhibit same behavior in the two kinds of outer layer when the indentation load was applied.

Mechanical Properties of AlN/hBN Ceramic Composites (AlN/hBN 복합재료의 기계적 성질)

  • Lee, Jaehyung;Ahn, Hyun-Wook;Yoon, Young-Sik;Cho, Myeong-Woo;Cho, Won-Seung
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.582-587
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    • 2005
  • AlN-BN ceramic composites were fabricated and their mechanical properties were investigated. The relative density of hot-pressed composites decreased with increasing BN content, but over $99\%$ could be obtained with 30 $vol\%$ BN in AlN. YAG was formed in the composites and monolithic AlN as a second phase by the reaction between $Y_2O_3$, added as sintering aid, and $Al_2O_3$. As expected, Vickers hardness and Young's modulus decreased with increasing BN content. The three-point flexural strength also showed similar behavior decreasing from 500 MPa of monolith down to 250 MPa by the addition 30 $vol\%$ BN. However, interestingly, the standard deviation of the strength values decreased significantly as BN was added to AlN. As a result, the Weibull modulus of the AlN-30 $vol\% BN composite was 21.3, which was extremely high. Fractography and crack path studies revealed that BN platelets induced grain pull-out and crack bridging in a bigger scale during crack propagation. Consequently, fracture toughness increased as more BN was added, reaching 4.5 $MPa\sqrt{m}$ at 40 $vol\%$ BN.

A Study on Iron Electrode of Ni/Fe Battery(I) -High Utilization of Iron Electrode- (니켈/철 축전지의 철전극에 관한 연구(I) -철전극의 고이용률화-)

  • Kim, Un-Suk;Cho, Won-Il;Cho, Byung-Won;Yun, Kyung-Suk;Shin, Chee-Burm
    • Applied Chemistry for Engineering
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    • v.5 no.1
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    • pp.44-53
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    • 1994
  • A study on the iron electrode which is a good material for alkaline battery because of its superior characteristics including high theoretical capacity density, low toxicity, low cost and inexhaustible supply was performed to develop high performance nickel-iron secondary battery. The characteristics of chrage-discharge reaction were examined by cyclic voltammetry technique SEM and XRD analysis. The capacity of the test electrodes was determined by the costant current charge-discharge method. It was found that the purity and particle size of iron material were the major determinant factors of electrode capacity. With the addition of $Na_2S$ into the electrolyte the capacity of electrode was increased about 20 % caused by the prevention of passivation and the increase of hydrogen overpotential. The stability and capacity of electrode were increased with the use of Ni-fibrex and foamed Ni collectors and also depended on the sintering temperature. The capacity of electrode was 350 mAh/g(0.2 C) which corresponded to 36% utility.

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Studies of Valve Lifer for Automotive Heavy Duty Diesel Engine by Ceramic Materials II. Development of SiC Valve Lifter by Injection Molding Method (Ceramic 재질을 이용한 자동차용 대형 디젤엔진 Valve Lifter 연구 II. 사출성형에 의한 탄화규소질 Valve Lifter 개발)

  • 윤호욱;한인섭;임연수;정윤중
    • Journal of the Korean Ceramic Society
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    • v.35 no.2
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    • pp.172-179
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    • 1998
  • Valve lifter namely tappet is supported by lifter hole which is located upper side of camshaft in cylinder block transforms rotatic mvement of camshaft into linear movement and helps to open and shut the en-gine valve as an engine parts. The face of valve lifter which is continuously contacting with camshaft brings about abnormal wears such as unfair wear and early wear because it is severely loaded in the valve train system. These wears act as a defect like over-clearance and cause imperfect combustion of fuel during the valve lifting in the combustion chamber. Consequently this imperfect combustion makes the engine out-put decrease and has cause on air pollution. To prevent these wears therefore The valve lifter cast in me-tal developed into SiC ceramics valve lifter which has an excellence in wear and impact resistance As a results the optimum process conditions like injection condition mixture ratio and debonding process could be established. After sintering fine-sinered dual microstructure in which prior ${\alpha}$-SiC matches well with new SiC(${\beta}$-SiC) produced by reaction among the ${\alpha}$-SiC carbon and silicon was obtained. Based on the study it is verified that mechanical properties of SiC valve lifter are excellent in Vickers hardness 1100-1200 bending strength (300-350 Pa) fracture toughness(1.5-1.7 Mpa$.$m1/2) Through engine dynamo test-ing SiC valve lifter and metal valve lifter are examined and compared into abnormal phenomena such as early fracture unfair and early wear. It is hoped that this research will serve as an important springboard for the future study of heavy duty diesel engine parts developed by ceramics which has a good wear resis-tance relaibility and lightability.

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Fabrication and Characteristics of Sensing Materials for BaTiO3 Gas Sensors (BaTiO3가스센서 감지물의 제조와 특성 연구)

  • 서동진;장경욱;임실묵;김좌연;최병현;박경순
    • Journal of the Korean Ceramic Society
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    • v.40 no.12
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    • pp.1177-1182
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    • 2003
  • The porous sensing materials for BaTiO$_3$ gas sensors were fabricated by adding the graphite powders. The crystalline structure and microstructure of the porous BaTiO$_3$-based ceramics were studied. All the sintered bodies showed a tetragonal perovskite structure. The porosity increased with increasing graphite contents. This is mainly due to an enhanced evolution of CO and $CO_2$ gases resulting from the exothermic reactions of graphite and oxygen during the sintering. It was found that the discrepancy in the resistivities measured in air and CO atmospheres at high temperatures (>∼20$0^{\circ}C$) became remarkable with increasing temperature. The sensitivity of CO gas increased with porosity, since the reactions between CO gas and $O_2$$^{[-10]}$ and between CO gas and $O^{[-10]}$ are active due to the formation of many reaction sites. The porous BaTiO$_3$-based ceramics could be promising as a sensing material for CO gas sensors.

Synthesis and Photoluminescence of the Sr1-xBaxAl2O4:Eu2+, Dy3+ Long Phosphorescence Phosphor (Sr1-xBaxAl2O4:Eu2+, Dy3+계 축광성 형광체의 합성과 그의 발광특성)

  • Park, Jin-Woo;Kim, Jung-Sik
    • Journal of the Korean Ceramic Society
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    • v.43 no.6 s.289
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    • pp.333-337
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    • 2006
  • In this study, the $Sr_{1-x}Ba_{x}Al_{2}O_{4}:Eu^{2+},Dy^{3+}$ phosphor were prepared by the solid-state reaction method and its photoluminescence properties were investigated. Starting powders of $SrCO_3,\;BaCO_3,\;and\;Al_{2}O_3$ were mixed with $Eu_{2}O_3$ as activator, $Dy_{2}O_3$ as co-activator and $B_{2}O_3$ as flux. Then, the mixed powders were heated at the temperature of $1100{\sim}1400^{\circ}C$ for 3 h under the reducing ambient atmosphere of $95%Ar+5%H_2$. The effect of Ba addition from 0.0 to 1.0 mol on photoluminescence was investigated. As the amount of Ba increased, the intensity of emission increased and the optimum long phosphorescence occurred at the amount of 0.1 mol Ba. The optimum sintering condition for long phosphorescent phosphor of $Sr_{1-x}Ba_{x}Al_{2}O_{4}:Eu^{2+},Dy^{3+}$($x=0{\sim}1.0mol$) was found at $1400^{\circ}C$. The excitation spectra showed a broad band of $250{\sim}450nm$ with maximum peak at 360 nm. The maximum peak intensity of emission spectra occurred at the range of $480{\sim}520nm$, depending on Ba content.

Magnetic Properties of YBCO Superconductor Bulk Materials (YBCO 초전도체 Bulk 소재에 대한 자기적 특성)

  • Lee, Sang-Heon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.2
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    • pp.147-150
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    • 2020
  • Relatively pure YBCO was first synthesized by heating a mixture of metal carbonates at temperatures between 1,000 and 1,300 K, resulting in the reaction: 4BaCO3+Y2(CO3)3+6CuCO3+(1/2-x)O2 → 2YBa2Cu3O7-x+1/3CO2. Modern syntheses of YBCO use the corresponding oxides and nitrates. The superconducting properties of YBa2Cu3O7-x are sensitive to the value of x, i.e., its oxygen content. Only those materials with 0≤x≤0.65 are superconducting below Tc, and when x ~ 0.07, the material superconducts at the highest temperature, i.e., 95 K, or in the highest magnetic fields, i.e., 120 T and 250 T when B is perpendicular and parallel to the CuO2 planes, respectively. In addition to being sensitive to the stoichiometry of oxygen, the properties of YBCO are influenced by the crystallization methods applied. YBCO is a crystalline material, and the best superconductive properties are obtained when crystal grain boundaries are aligned by careful control of annealing and quenching temperature rates. However, these alternative methods still require careful sintering to produce a quality product. New possibilities have arisen since the discovery of trifluoroacetic acid, a source of fluorine that prevents the formation of undesired barium carbonate (BaCO3). This route lowers the temperature necessary to obtain the correct phase at around 700℃. This, together with the lack of dependence on vacuum, makes this method a very promising way to achieve a scalable YBCO bulk.

디지털 프린팅 용액 공정 소재 개발 동향

  • O, Seok-Heon;Son, Won-Il;Park, Seon-Jin;Kim, Ui-Deok;Baek, Chung-Hun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.19.2-19.2
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    • 2010
  • Printed electronics using printing process has broadened in all respects such as electrics (lighting, batteries, solar cells etc) as well as electronics (OLED, LCD, E-paper, transistor etc). Copper is considered to be a promising alternative to silver for printed electronics, due to very high conductivity at a low price. However, Copper is easily oxidized, and its oxide is non-conductive. This is the highest hurdle for making copper inks, since the heat and humidity that occurs during ink making and printing simply accelerates the oxidation process. A variety of chemical treatments including organic capping agents and metallic coating have been used to slow this oxidation. We have established synthetic conditions of copper nanoparticles (CuNPs) which are resistant to oxidation and average diameter of 20 to 50nm. Specific resistivity should be less than $4\;{\mu}{\Omega}{\cdot}cm$ when sintered at lower temperature than $250^{\circ}C$ to be able to apply to conductive patterns of FPCBs using ink-jet printing. Through this study, the parameters to control average diameter of CuNPs were found to be the introduction of additive agent, the feeding rate of reducing agent, and reaction temperature. The CuNPs with various average diameters (58, 40, 26, 20nm) could be synthesized by controlling these parameters. The dispersed solution of CuNPs with an average size of 20 nm was made with nonpolar solvent containing 3 wt% of binder, and then coated onto glass substrate. After sintering the coated substrates at $250^{\circ}C$ for 30 minutes in nitrogen atmosphere, metallic copper film resulted in a specific resistivity of $4.2\;{\mu}{\Omega}{\cdot}cm$.

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Effects of Magneto-Dielectric Ceramics for Small Antenna Application

  • Kim, Jae-Sik;Lee, Young-Hie;Lee, Byungje;Lee, Jong-Chul;Choi, Jin Joo;Kim, Jin Young
    • Journal of Electrical Engineering and Technology
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    • v.9 no.1
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    • pp.273-279
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    • 2014
  • Hexagonal Ba-ferrites are widely suggested as materials for small antennas. In this paper, the sintering behavior and magneto-electric properties of $Ba_3Co_{2-2x}Mn_{2x}Fe_{24}O_{41}$ ($0.1{\leq}x{\leq}0.5$) ceramics were investigated for small antenna application. All samples of $Ba_3Co_{2-2x}Mn_{2x}Fe_{24}O_{41}$ ceramics were prepared by the solid-state reaction method and sintered at $1250^{\circ}C$. From the XRD patterns of the sintered $Ba_3Co_{2-2x}Mn_{2x}Fe_{24}O_{41}$ceramics, the Z-type phases were found to be the main phases. The real part of permittivity and permeability of the $Ba_3Co_{2-2x}Mn_{2x}Fe_{24}O_{41}$ceramics decreased with frequency. On the other hand, loss tangents of permittivity and permeability tended to behave opposite to real part of permittivity and permeability. The real part of permeability was affected by Mn additions. The real part of permittivity, the loss tangent of permittivity and the real part of permeability, the loss tangent of permeability of $Ba_3Co_{0.2}Mn_{0.8}Fe_{24}O_{41}$ ceramics were 19.774, 0.176 and 15.183, 0.073, respectively, at 510 MHz. In order to investigate the effect of magneto-dielectric ceramics on antenna, PIFA (Planar Inverted F Antenna) was simulated with CST (Computer Simulation Technology). The operating frequency of antenna was decreased without considerable change of bandwidth by using the $Ba_3Co_{0.2}Mn_{0.8}Fe_{24}O_{41}$ ceramics as the carrier.