• Title/Summary/Keyword: Raw material of iron

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Removal of Iron Bearing Minerals from Illite (일라이트에 함유된 Fe 불순물 제거)

  • Kim, Yun-Jong;Cho, Sung-Baek;Park, Hyun-Hae;Kim, Sang-Bae
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.497-502
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    • 2006
  • Recently, many attention have been focused on illite as a material for the well-being industry. Illite contains various kinds of iron bearing materials and they restrict their usage. In this study, Fe impurities in the illite produced in Yeongdong-gun, Chungcheongbuk-do were characterized and their removal experiments were performed. According to the characterization of illite raw ore, it contained 1.54 wt.%$Fe_2O_3$ due to the existence of iron oxide($Fe_2O_3$) and pyrite($FeS_2$). The raw ore was crushed into 3 mm or less using cone crusher and then ground by rod mill for the liberation of impurity mineral. For the removal of iron bearing minerals, an acid treatment, a flotation, a magnetic separation, and a flotation combined with magnetic separator were performed respectively. When the illite raw ore was treated with magnetic separation and various kinds of acid, 1.54wt.%. $Fe_2O_3$ content was reduced to 0.78 and 1.0 wt.%, respectively. On the other hand $Fe_2O_3$ content was reduced to be 0.52 wt.% after flotation. These results indicate that iron bearing minerals cannot be reduced below 0.3wt.%$Fe_2O_3$. However, combination of magnetic separation and flotation enable us to get 0.24wt.% of illite concentrate. It is concluded that, for the refinement of illite from Yeongdong-gun, the flotation combined with magnetic separation is good for high purity illite.

A raw-material unloading scheduling system for an integrated steel mill (제철소 원료 하역 일정계획 시스템)

  • Kim, Byeong-In;Jang, Su-Yeong;Jang, Jun-Ho;Han, Yun-Taek;Gu, Jeong-In;Im, Gyeong-Guk;Sin, Jae-Jun;Jeong, Sang-Won;Gwak, U-Ram
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2007.11a
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    • pp.16-19
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    • 2007
  • At an integrated steel mill, raw materials such as coal and iron ore are discharged by ships through multiple unloaders. The discharged raw material is then transported to storage yards through multiple routes established simultaneously on a fairly complicated belt conveyer network. Formulating an efficient unloading schedule is a quite cumbersome task due to the insufficient number of berths and unloaders as well as the potential conflict among routes being used simultaneously. In this paper, we propose a solution approach to the scheduling problem and describe the prototype system that we built as an implementation of our approach.

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Mineralogical and Geochemical Characteristics of Ancient Field Soil in Jeongdongri as Ceramic Raw Materials of the Baekje Kingdom (백제 와전재료로서 정동리 고토양의 광물 및 지구화학적 특성)

  • Jang, Sung-Yoon;Lee, Chan-Hee
    • Economic and Environmental Geology
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    • v.43 no.6
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    • pp.543-553
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    • 2010
  • This study was focused on the mineralogical and geochemical characteristics of field soil of the Baekje Kingdom from K wongbawigol site in Jeongdongri, Buyeo and whether the bricks from Songsanri Tombs and Muryung's Royal Tomb were made of soil from this site. Soil samples show the similar size fraction as a silt loam and acidic soil, whereas some samples have the enrichment of organic matter, P and S. Also, they have similar geochemical behavior of elements and similar mineral phases consisting of quartz, plagioclase, orthoclase, vermiculite, mica and kaolinite. The enrichment of iron oxide is found in some soil layer, including the iron oxide mottling and precipitation along plant roots and they are attributed to repeat oxidation and reduction environments due to flooding and drainage of field soil. It's anthropogenic alteration by human activity. Especially, it is assumed that the concentration of the iron oxides found in bricks from Muryung's Royal Tomb and Songsanri Tombs is the additional evidence that soil in this study is probably the raw materials of those bricks.

A Study of Acid Leaching for Metallurgical Grade Silicon Manufacturing Improved Purity (순도가 향상된 금속급 실리콘 제조를 위한 산침출 연구)

  • Um, Myeong-Heon;Ha, Beom-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.118-123
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    • 2017
  • To manufacture MG-Si (Metallurgical grade silicon) for use in various industries, Acid leaching experiments were performed to remove aluminum (Al) and iron (Fe), which are the most common impurities found in the silicon raw material. The silicon raw material was reacted with five types of acids (HCl, HF, H2SO4, HNO3, H3PO4) at 1, 2, 4, and 6M; 1M HF showed the highest Al and Fe removal rates, 97.9% and 95.2%, respectively. HF, however, resulted in an 18% reduced yield due to the silicon corrosion properties. To minimize the yield reduction, 2M HCl, which has a second removal ratio result, was mixed with 1M HF and applied to the silicon raw material. The experiment was conducted to select the optimal conditions for the mixed solution, which were $80^{\circ}C$ and 2hr. Under the optimal conditions, the residual Al and Fe concentrations were 141 ppmw and 93 ppmw, respectively, and it very easy to produce MG-Si with 3N grade purity.

Effect of Various Steel Scrap on the Microstructures and Mechanical Properties of Ductile Cast Iron (주철의 재질에 미치는 각종 Steel scrap의 영향)

  • ;Sadato Hiratsuka
    • Resources Recycling
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    • v.9 no.1
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    • pp.15-20
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    • 2000
  • The effect of different kinds of steel scraps, the raw material in the manufacturing of nodular cast iron, on the microstructures and mechanical properties has been investigated Different grades were produced by changing the steel scraps. When nodular graphite cast iron was produced by using Zn rich steel scrap, such as galvanized steel sheet and auto body sheet, mechanical properties were deteriorated due to the decomposition of graphite, so close control must be maintained over this element. Tensile strength and hardness of nodular graphite cast iron which were manufactured by using Sb rich steel scrap were increased while elongation was decreased due to the increased amounts of pearlite within matrix. Mn and Cr contents in the structural steel sheet scrap or malleable iron scrap increased tensile strength and hardness of nodular graphite cast iron by facilitating the formation of pearlite.

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Standardization for $Cr^{+6}$ analysis in cement and concrete (시멘트 및 콘크리트의 크롬분석 표준화에 관한 연구)

  • Park, Nam-Kyu;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.729-732
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    • 2006
  • Portland cement is presently the most widely used construction material. The process of manufacture of cement consists essentially of grinding the raw materials, mixing them intimately proportions and burning in a rotary kiln at a temperature of up to about $1450^{\circ}C$. Raw materials have used limestone, clay, silica, and iron oxide and fuel have used bituminous coal. Recently, A standpoint of the recycling of material resources, the production of cement use of industrial waste and residual products. Therefore, the final product of cement were included heavy metals such as $Cr^{+6}$ and Pb. The purpose of this study is standardization for $Cr^{+6}$ analysis in cement and concrete. From the comparative study of the examination method of $Cr^{+6}$ analysis, Japan cement association standard of $Cr^{+6}$ analysis is most suitable for the real state of affairs in korea.

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A Study on Iron Compounds Accompanied in Korean Kaolin Minerals (국산 Kaolin 광물에 수반된 철화합물의 종류 및 존재상태 구명에 관한 연구)

  • 박금철;최석진;박영갑
    • Journal of the Korean Ceramic Society
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    • v.11 no.2
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    • pp.22-30
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    • 1974
  • This study was carried out to investigate the species of iron compounds in kaolin mineral and the bonding relation between the major kaolin and its subordinate iron compound existing as incidental mineral in common clay by means of chemical composition, X-ray diffraction, thermal differential and thermogravimetrie analysis for the application of clays in the field of ceramic raw material. The domestic clay are produced abounduntly in many places, but San-Cheong kaolin, Chu-An clay, and Yeong-Am clay were selected as samples in this experiment because of their frequent utilization in porcelain industry. Two kinds of samples with low and high iron content are picked up respectively from the place of production and elutriated under two micron size to determine the properties and concentration of iron compound very fine particles or colloidal substance of low crystalline grade. Therefore, hydrothermal treatment in autoclave was conducted considering the existence of low crystalline grade of iron compounds known as an amorphoue state in X-ray diffraction pattern furthermore, de-iron treatment of hydrothermal compound was done in order to identify the related iron compound before and after hydrothermal reaction and iron compound which is one of the samples was synthesized for the determination of their compounds state in more detail. The obtained results in this study are as follows: In San-Cheong kaolin, Chu-An clay and Yeong-Am clay 1) It is proved that species accompanying iron compound is $\alpha$-FeOOH form. 2) Iron compound is composed of very fine particles or colloidal substance. 3) The iron substance encircles the fine parts of clay minerals under 2 micron and acts as cementizing agent.

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The Effect of Particle Size Distribution on the Physical and Optical Properties of Cenosphere (세노스피어(Cenosphere)의 입도 분포에 따른 물리적 특성 및 광학적 특성 평가)

  • Lee, Won-Jun;Hwang, Hae-Jin;Han, Kyu-Sung;Hwnag, Kwang-Taek;Cho, Woo-Suk;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.27 no.7
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    • pp.353-358
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    • 2017
  • Recycled cenosphere, which is a hollow shaped particle from fly ash, has become attractive as a building material due to its light weight and excellent heat insulation and soundproof properties. In this paper, we investigated the effect of cenosphere size on the physical and optical properties. High brightness of cenosphere as raw material is required for a wide range of ceramics applications, particularly in fields of building materials and industrial ceramic tiles. Cenospheres were sorted by particle size; the microstructure was analyzed according to the cenosphere size distribution. Cenospheres were generally composed of quartz, mullite, and amorphous phase. Colour measurement corresponding to chemical composition revealed that the contents of iron oxide and carbon in the cenospheres were the major factors determining the brightness of the cenospheres.

Study on Color Formation of Cheolhwa Buncheong Stoneware Glaze by Pigment Raw Materials of Iron Oxides and Firing Conditions (철산화물 안료 원료와 번조조건에 따른 철화분청사기의 유약 발색 연구)

  • Kim, Ji Hye;Han, Min Su;Jeong, Young Yu;Choi, Sung Jae
    • Journal of Conservation Science
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    • v.35 no.6
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    • pp.573-587
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    • 2019
  • In this study, reproducing specimens were made from mixing domestically produced magnetite, clay and non-plastic raw materials to reproduce the pigments used in the manufacture of traditional cheolhwa buncheong stoneware. In order to reveal the color fomation of glaze, 30 specimens with good color development were analyzed scientifically. Magnetite, which is the main raw material of the pigment, is a pigment capable of creating a dark black color in a reducing environment at 1,200℃. However, it reacts with the additionally added lime component and discolors to greenish yellow color in oxidizing environment at 1,230℃. Hematite is not significantly affected by the firing temperature and environment, but develops a dark black color when mixed with clay with iron content of more than 10%. The fluidity of the pigment is determined by R2O3/RO2 value, which also affects the color development. In the microtexture observation, the color formation of the glaze layer and the iron oxide crystals identified some differences depending on the particle size of the pigment and the firing environment. Reproduced specimens made of magnetite are present in the form of aggregates of iron oxide in the interface between glaze layer and slip layer in the oxidizing environment at 1,200℃. However, in the reducing environment, aggregates of iron oxides do not exist in the reproduced specimens, and they are homogeneously distributed in the glaze layer and formed a dark black color. In contrast, hematite-based specimens form dendritic structures in the glaze layer in an oxidizing environment and develop black.

A Causal Relationship between Metal Material Prices and Construction Cost (금속원자재가격의 변동이 건설공사비에 미치는 영향 분석)

  • Sang, Jun;Byun, Jeong-Yoon;Yoo, Seung-Kyu;Kim, Ju-Hyung;Kim, Jae-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.137-138
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    • 2012
  • Domestic construction materials market was about 65 trillion won and it occupied 45% level of total construction cost by 2007. In addition, due to the recent rapid rise of crude oil and iron ore price, fluctuation of raw material cost has a great influence to the cost of construction industry. This means that smooth performance is closely related to construction materials. And among them, because of high putting rate of metal materials, it can be seen that the fluctuation of metal material prices is an important variables. So in this study, for the pre-study to analyze the impact of metallic material prices to construction cost, the researcher analyzed a causal relationship between metal material prices and construction cost.

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