• Title/Summary/Keyword: Rated pressure

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Development of accelerated life test method for the wind turbine Gearbox using cumulative damage theory (누적손상이론을 이용한 풍력증속기의 가속수명시험법 개발)

  • Son, Ki-Su;Kwak, Hee-Sung;Kang, Change-Hoon;Cho, Jun-Haeng
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.693-697
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    • 2005
  • This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

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Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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Shape Design of A Spacer for 800kV GIS Interrupter (800kV급 GIS의 모델차단부용 스페이서의 형상설계)

  • Shin, Y.J.;Chang, K.C.;Park, K.Y.;Chong, J.K.;Song, W.P.;Kang, J.H.
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1639-1642
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    • 1994
  • The severe conditions such as rated voltage of 800kV, gas pressure of $5kg/cm^2$ and rated lighting impulse withstand voltage of 2400kV were adopted for the design of spacers in the 800kV GIS to give a sufficient design margin. The design criteria on the maximum electric field strength of the center conductor and the insulator surface were established by considering the insulator surface characteristics, electrode area and surface effects in the unequal electric field strength of the given gap. The design parameters such as inter/outer envelope degree, thickness, inter/outer inserts, triple junction gap were determined by calculating the electric field using FLUX-2D program package and by referring to the published papers. The mechanical stress analysis was conducted on the feasible model spacers that showed good electric field distributions to confirm the sufficient mechanical design margin. The 800kV spacer designed as described above is now in the process of manufacturing.

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Steady-state and Transient Performance Simulation and Limit Control for Compressor Surge and Turbine Over-temperature of Turboprop Engine (PT6A-62) (터보프롭 엔진(PT6A-62)의 동.정적 성능모사와 압축기 서지 및 터빈 자온 제어연구)

  • 공창덕;기자영;강명철
    • Journal of the Korean Society of Propulsion Engineers
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    • v.6 no.2
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    • pp.53-63
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    • 2002
  • The steady-state and transient performance simulation program for a turboprop engine(PT6A-62) was developed. Specially this program included some algorithms, such as flat-rated behaviors in performance and limit control algorithms to prevent the compressor surge and the compressor-turbine inlet limit temperature overshoot. In order to minimize analysis errors, on interpolation method in component characteristics using matching errors and specific heat and specific heat ratio, which are functions of temperatures were used. The developed steady state performance analysis program can handle various conditions such as altitude, bleed extraction, inlet temperature and pressure and part throttle, and the transient performance analysis program incorporated a general mode for transient simulation and a control mode for prevention of the compressor surge and the turbine inlet limit temperature overshoot.

Evaluation of Pressure, Subjective Wearing Comfort and Design Preference of Brassiere Shoulder Strap Models (브래지어 어깨끈의 디자인에 따른 압력과 주관적 평가)

  • Park, Soyoung;Hong, Kyunghi;Lee, Yejin
    • Fashion & Textile Research Journal
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    • v.21 no.2
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    • pp.171-178
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    • 2019
  • This study analyzed the pressure, subjective wearing comfort, and design preference of brassiere shoulder straps among women in their 20s and 40s. Experimental clothing was made by different shoulder strap designs on a brassiere. In the four designs (A-D), the front attachment points of the shoulder straps were the same, but the back attachment points were different. Three of them (E, E1, E2) were of a halter neck design, with different front attachment positions. The pressures of A-D were measured at the position passing through the shoulder line (P1), and E-E2 was measured at the back neck (P2) as well as at P1. Subjective wearing comfort and design preference were rated on a 7-point Likert scale. A was determined to exert the highest pressure at the neck side of the design in the pressure measurement analysis of A-E2, whereas E1 exerted the lowest. E was measured to have the highest pressure among the E-E2 designs, whereas E2 had the lowest. Participants preferred A the most and E the least in regards to the subjective wearing comfort of A-E. Thus, participants deem A to be the most comfortable despite the high strap pressure. However, E was the most favored design, despite its poor wearing comfort. Participants' subjective impressions of E-E2 were that E2 was the most uncomfortable, but its design was the most preferred. Consumers' design preferences and subjective impressions of wearing comfort did not match.

Analysis of Power Requirement of Agricultural Tractor during Baler Operation (베일러 작업 시 트랙터 소요동력 분석)

  • Kim, Yong-Joo;Lee, Dae-Hyun;Chung, Sun-Ok;Park, Seung-Jae;Choi, Chang-Hyun
    • Journal of Biosystems Engineering
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    • v.36 no.4
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    • pp.243-251
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    • 2011
  • Purpose of this study was to analyze power requirement of an agricultural tractor for baler operation. First, a power measurement system was developed and installed in a 75 kW agricultural tractor. Strain-gages with a telemetry system were used to measure torques of transmission and PTO input shafts. An engine tachometer was used to measure rotational speed of transmission and PTO input shafts. The measurement system also included pressure sensors to measure pressure of hydraulic pumps, an I/O interface to acquire the sensor signals, and an embedded system to determine power requirements. Second, field experiments were conducted at two PTO speed levels, and proportion of utilization ratio of rated engine power and power consumption of major parts (transmission input shaft, PTO input shaft, main hydraulic pump, and auxiliary hydraulic pump) were analyzed. Results of usage proportion of engine power for PTO speed level 1 and 2 were 4.1 and 2.2%, 31.5 and 16.3%, 49.6 and 59.7%, 14.4 and 20.8%, and 0.4 and 1.0%, respectively, for ratio of measured engine power to rated engine power of less than 25%, 25 ~ 50%, 50 ~ 75%, 75 ~ 100%, and greater than 100%. The results showed that the usage proportion increased in the range with the ratio of power requirement to rated engine power of over than 50% when the PTO gear was shifted from P1 to P2. Averaged engine power requirement for baling operation, tying and discharging operation, and total operation were 43.3, 37.3, and 42.0 kW and 49.0, 37.0, and 47.4 kW, respectively, for PTO speed level 1 and 2. Paired t-test showed significant difference in power consumption of engine, transmission input shaft, and PTO input shaft for different PTO speed levels. Therefore, the power consumption of engine for baler operation increased when the PTO gear was shifted from P1 to P2. It was indicated that the power requirement of tractor was affected by the PTO rotational speed for baler operation.

A Study of Life Characteristics of Butterfly Valve Seated Rubber by Accelerated Life Test (고무시트 버터플라이밸브의 가속수명시험을 통한 수명특성 연구)

  • Lee, Gi-Chun;Lee, Young-Bum
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.5
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    • pp.29-35
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    • 2013
  • Butterfly valve seated rubber has been widely used in water works and industrial fields because it has advantages which are small installation area and low weight. The size and material of butterfly valve have been selected by service environments and purposes. But there are out of the ordinary to find papers for the life characteristics of the butterfly valve. So, this study carries out the accelerated life test, which has an acceleration factor with pressure, using performance and life test equipment. Accelerated model is adopted with 3 stress level and the inverse power law model to estimate the life of the test samples. After the analysis of the test result, accelerated index has 7.0 and the acceleration factor has 208 which is applied with field condition with the pressure 6.3 bar.

Experimental Investigation of Turbopump Turbine : Turbine Performance and Effect of Nozzle-Rotor Clearance (터보펌프 터빈의 성능 및 노즐-로터 간극의 영향에 대한 실험적 고찰)

  • Jeong Eun-Hwan;Kang Sang-Hun;Shin Dong-Yoon;Park Pyu-Goo;Kim Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.78-86
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    • 2006
  • This paper presents the performance test result of the 30-ton class turbopump turbine. Test has been conducted using high pressure cold air, The turbine overall performance has been measured for various pressure ratio and rotational speed settings. The nozzle-rotor clearance effect on turbine performance also has been tested for the four kinds of the nozzle-rotor clearance values. We found that turbine efficiency rated 51.1% at its design velocity ratio and pressure ratio of 13.5. We also found that turbine efficiency can be increased by 3.5% for approximately 1mm decrement of the nozzle-rotor clearance from its nominal value.

Large Steel Tank Fails and Rockets to Height of 30 meters - Rupture Disc Installed Incorrectly

  • Hedlund, Frank H.;Selig, Robert S.;Kragh, Eva K.
    • Safety and Health at Work
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    • v.7 no.2
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    • pp.130-137
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    • 2016
  • At a brewery, the base plate-to-shell weld seam of a $90-m^3$ vertical cylindrical steel tank failed catastrophically. The 4 ton tank "took off" like a rocket leaving its contents behind, and landed on a van, crushing it. The top of the tank reached a height of 30 m. The internal overpressure responsible for the failure was an estimated 60 kPa. A rupture disc rated at < 50 kPa provided overpressure protection and thus prevented the tank from being covered by the European Pressure Equipment Directive. This safeguard failed and it was later discovered that the rupture disc had been installed upside down. The organizational root cause of this incident may be a fundamental lack of appreciation of the hazards of large volumes of low-pressure compressed air or gas. A contributing factor may be that the standard piping and instrumentation diagram (P&ID) symbol for a rupture disc may confuse and lead to incorrect installation. Compressed air systems are ubiquitous. The medium is not toxic or flammable. Such systems however, when operated at "slight overpressure" can store a great deal of energy and thus constitute a hazard that ought to be addressed by safety managers.

A Study on the Application of Hydraulic Calculations considering the Corrosion Coefficient of Steel Piping for Fire Protection (소방용 강관배관 부식계수를 고려한 수리계산 적용방안에 관한 연구)

  • Mun, Chul-Hwan;Kang, Ho-Jung;Choi, Jae-Wook
    • Fire Science and Engineering
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    • v.34 no.4
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    • pp.69-77
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    • 2020
  • With the recent enlargement and complication of buildings, damage caused by the incidents of fires breaking out are escalating. Consequently, the use of sprinkler facilities is increasing among water-based fire extinguishing systems. Piping materials used in fire prevention systems include carbon steel (for general or pressure pipeline), CPVC, copper, and stainless-steel. Among these, the steel and CPVC pipes, which are commonly employed in fire prevention, were considered for testing the reliability of the water-based systems. This analysis was performed using the PIPENET software to perform hydraulic calculations in order to examine the flow and pressure at the terminal head when the corrosion coefficient was applied; this coefficient was applied considering the aging of pipes. Assuming a uniform pipe diameter in the steel pipes, the rated flow in the pump installed on the first floor of the basement was reduced by over 10% after 20 years had passed (C value of 90); moreover, the reduction in pressure and flow at its terminal head exceeded 30% and 16.5%, respectively. The results indicate that it is difficult to ensure the reliability of these fire prevention facilities. Furthermore, according to our estimation, considering 30 years had passed (C value of 80), the rated flow of the pump was reduced by over 15%, and the corresponding reduction in pressure and flow at its terminal head exceeded 42% and 24%, respectively.