• Title/Summary/Keyword: Rapid Prototyping Method

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A study of shrinkage and expansion for dental casting process (치과 주조공정의 수축 및 팽창에 관한 연구)

  • Kim, Yung-Hoon
    • Journal of Technologic Dentistry
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    • v.42 no.2
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    • pp.107-112
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    • 2020
  • Purpose: This study compares how accurately the specimen produced by the machining method and the rapid prototyping method is produced and how much dimensional error occurs with the finished casting body, and presents the results as experimental comparative data. Methods: Specimens produced using a digital processing method were cast by a conventional dental casting process, and dimensional changes of the finished casting body were measured to compare shrinkage and expansion. Results: In the control group that did not artificially induce large swelling, the dimensional error was the smallest, and the shrinkage and expansion reactions cannot be elimainated in all processes. Conclusion: The shrinkage and expansion depend on the given conditions, so if there is a change in the traditional dental casting process, it is necessary to adjust all the parameters to obtain an accurate casting body.

A topology-based circuit partitioning for field programmable circuit board (Field programmable circuit board를 위한 위상 기반 회로 분할)

  • 최연경;임종석
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.34C no.2
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    • pp.38-49
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    • 1997
  • In this paper, w describe partitioning large circuits into multiple chips on the programmable FPCB for rapid prototyping. FPCBs consists of areas for FPGAs for logic and interconnect components, and the routing topology among them are predetermined. In the partition problem for FPCBs, the number of wires ofr routing among chips is fixed, which is an additonal constraints to the conventional partition problem. In order to deal with such aconstraint properly we first define a new partition problem, so called the topologybased partition problem, and then propose a heuristic method. The heuristic method is based on the simulated annealing and clustering technique. The multi-level tree clustering technique is used to obtain faster and better prtition results. In the experimental results for several test circuits, the restrictions for FPCB were all satisfied and the needed execution time was about twice the modified K-way partition method for large circuits.

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An Adaptive Slicing Algorithm for Profiled Edge laminae Tooling

  • Yoo, Seung-Ryeol;Walczyk, Daniel
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.64-70
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    • 2007
  • Of all the rapid tooling (RT) methods currently available, thick-layer laminated tooling is the most suitable for large-scale, low-cost dies and molds. Currently, the determination of a lamina's contour or profile and the associated slicing algorithms are based on existing rapid prototyping (RP) data manipulation technology. This paper presents a new adaptive slicing algorithm developed exclusively for profiled edge laminae (PEL) tooling PEL tooling is a thick-layer RT technique that involves the assembly of an array of laminae, whose top edges are simultaneously profiled and beveled using a line-of-sight cutting method based on a CAD model of the intended tool surface. The cutting profiles are based on the intersection curve obtained directly from the CAD model to ensure geometrical accuracy. The slicing algorithm determines the lamina thicknesses that minimize the dimensional error using a new tool shape error index. At the same time, the algorithm considers the available lamination thicknesses and desired lamina interface locations. We demonstrate the new slicing algorithm by developing a simple industrial PEL tool based on a CAD part shape.

Development of Rapid Manufacturing Process by Machining with Automatic Filling (자동 충진 공정을 이용한 쾌속 제작 공정 개발)

  • Shin, B. S.;Yang, D. Y.;Choi, D. S.;Lee, E. S.;Hwang, K. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.174-178
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    • 2001
  • In order to reduce the lead-time and cost, recently the technology of rapid protoyping and manufacturing(RPM)has been widely used. Machining process is still considered as one of the effective RPM methods that have been developed and currently available in the industry. It also offers practical advantages such as precision and versatility. Some considerations are still required during the machining process. One of the most important points is fixturing. There should be an effective method of fixturing since the fixturing time depends on the complexity of geometry of the part to be machined. In this paper, the rapid manufacturing process has been developed combining machining with automatic filling. The proposed fixturing technique using automatic filling can be widely applicable to free surface type of product such as a fan. In the filling stage, remeltable material is chosen for the filling process. An automatic set-up device attachable to the table of the machine has also been developed. The device ensures the quality during a series of machining operations. This proposed process has shown to be a useful method to manufacture the required products with the reduced the response-time and cost.

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Experimental Study on Production Characteristics of Straight Bevel Gear using a Polyjet Method 3D Printer (Polyjet방식 3D 프린터를 이용한 스트레이트 베벨기어의 제작 특성에 관한 실험적 연구)

  • Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.63-68
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    • 2015
  • Recently, 3D printer technologies have been used in many research efforts for high precision manufacturing. In particular, the rapid prototyping technology has been developing rapidly, because it can be manufactured in a short time with a 3D designed shape. This paper relates to the production characteristics of the straight bevel gear designed using a 3D print using the PolyJet method. The characteristics of a 3D printed straight bevel gear were compared with a machined straight bevel gear. The accuracy of the produced straight bevel gear was evaluated by backlash, meshing pattern, face angle, root angle, and surface roughness.

Evaluation of Planning Transparence of User Interface Reflecting State Schemas (스키마 개념을 도입한 사용자 계획수립의 용이도 평가)

  • ;Yoon, Wan Chul
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.2
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    • pp.45-54
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    • 1992
  • It become increasingly important to design user interface to carry low complexity. The cognitive limitations of users severely restrict utility of highly intelligent but complex modern systems. Since humans are known to use schemas to reduce cognitive complexity, imposing good consistency to an interface design that may help that user form useful schemas will provide powerful control over the complexity. This present a research effort to develop a quantitative method for evaluating interface complexity that the user would experience planning his or her course of action. Taking into account the user's potential schemas, a quantitative measure based on information theory was develped to assess the navigational complexity. This approach does not rely on the subjective judgment of the researcher as most schemes dealing with user schemas do. The proposed method may benefit the rapid prototyping approach to design a better user interface by allowing handy assessment of the design.

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Contouring Tool Path Generation for Dieless CNC Forming using STL Offset (STL offset을 이용한 다이레스 CNC 포밍용 등고선 공구경로 생성)

  • Kang Jae-Gwan;Choi Dong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.191-198
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    • 2006
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In this paper, a method of NC tool path generation based on an STL file for dieless CNC forming is proposed. Tool trajectory adopts the principle of layered manufacturing in rapid prototyping technology, but it is necessary to consider STL offset because of the ball shaped tool with a radius. Vertex offset method which enables to compute offset STL directly is engaged for STL offset. The offseted STL is sliced by cutting planes to generate contouring tool path. Algorithm is implemented on a computer and experimented on a dieless CNC forming machine to show its validity.

Model Based Design and Validation of Vehicle Safety Power Window Control Systems (자동차 Safety Power Window 제어시스템의 모델기반 설계 및 검증)

  • Lee, Do-Hyun;Kim, Byeong-Woo;Choi, Jin-Kwon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.12
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    • pp.2298-2305
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    • 2010
  • The paper presents the Model Based Design(MBD) method which design and verify control algorithm for safety power window. Safety power window are required to work together with the anti-pinch function and have to meet FMVSS118 S5 requirements and equivalent ECC requirements. To meet the requirements, this paper presents the establishment of SILS and RCP environments. The design process can reduce time and support more performance-assured design. As a result of study, it met the regulations and achieved reaction force that close to common products.

A Study on Enhancement of Human Sensitivity for Interior of Prototype Vehicles (시작 차량의 실내 감성 향상에 관한 연구)

  • 최재원;양화준;이석희
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.124-131
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    • 2003
  • As the new model development lead time becoming shorter and the market requirements becoming more strict, automobile manufacturer begins to utilize 3-dimensional CAD system based techniques such as DMU (Digital Mock-up), Rf (Rapid Prototyping), VE (Virtual Engineering) to meet the market trends. But, no satisfactory utilities have been developed yet, to represent emotional properties such as embossment on the surface of interior parts, touch originated from material characteristics in virtual environment, so it is inevitable to manufacture prototype parts to verify actual feeling which passengers feel in automobile. This paper suggests a methodology to enhance the human sensitivity via embodying embossment on the surface of prototype car interior trim without deterioration of dimensional accuracy using RIM (Reaction Injection Molding) and thermoforming method.

The Basic Research of Fluid System in Medical Micromachine (의료용 마이크로머신에 있어서 유체 시스템에 관한 기초적 연구)

  • Kim, Dong-Wook;Kim, Nam-Gyun
    • Proceedings of the KOSOMBE Conference
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    • v.1995 no.11
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    • pp.52-56
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    • 1995
  • At present many kinds of micro actuators and micro mechanical components have been studied, but force transmission to arbitary direction is difficult using the current method. To solve this problem, a micro hydraulic system is expected to be useful. Force transmission to arbitary direction is necessary to development of medical use micromachine. In this paper, we studied about micro hydraulic system and magnetic fluid micro actuator and micro rapid prototyping system. The result of this studies indicated that possibility of the power transmission that using the micro cylinder system.

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