• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.32-37
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• 2001

In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia). therefore it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of change the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses were on the increase with a increase of side-rake angle at the case of the plastic, brass, aluminum, and paulownia.

• Transactions of the Korean Society of Mechanical Engineers
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• v.8 no.5
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• pp.401-407
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• 1984

In the previous paper, part I, the principal stresses were investigated on the normal tools and the workpieces whose materials were the same epoxy resin. In this paper, are measured and compared the stresses on the normal tools and restricted tools which have three various rake angles. Each restricted tool above has the same restricted angle. The workpieces used in this experiment are made of high quality lead. The photoelastic measuring device is attached to the saddle of the lathe and carried at the same speed as the cutting tool is feeded. The results obtained are summarized as follows; The shear stresses on the tip of the restricted tools of the rake angle .alpha.=12.deg. and .alpha.=0.deg. are less than those of normal tools. But, for the rake angle .alpha.=-12.deg., the former is greater than the latter. The result of photoelastic method shows that in the range of rapid decreasing of normal stress on the tool edge, the shear is maintaining a certain value.

• Journal of the korean Society of Automotive Engineers
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• v.9 no.2
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• pp.47-57
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• 1987

The objective of this study is to establish the comprehensive analytical relationship between acoustic emission and fundamental parameters of the orthogonal cutting process. The sources of acoustic emission in the orthogonal metal cutting process was identified as deformation in the shear zone and sliding friction at the chip-tool interface. The validity of this relationship is evaluated by a series of tests varing cutting speed and rake angle for A16063 tube. Strong dependence of the RMS voltage of acoustic emission on cutting speed and rake angle was observed. It was also found that the percentage contribution of AE energy at each zone for the total AE activity is constant in accordance with the change of cutting speed. The relationship between the RMS of acoustic emission and the fundamental cutting parameters was modified in order to be utilized independent of rake angle.

• Journal of the Korean Society for Precision Engineering
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• v.10 no.4
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• pp.206-215
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• 1993

The finite element method is applied to analyze the mechanism of metal cutting, especially micro metal cutting. This paper introduces some effects, such as constitutive deformation laws of workpiece material, friction of tool-chip contact interfaces, tool rake angle and also simulate the cutting process, chip formation and geometry, tool-chip contact, reaction force of tool. Under the usual plane strain assumption, quasi-static analysis were performed with variation of tool-chip interface friction coefficients and tool rake angles. In this analysis, cutting speed, cutting depth set to 8m/sec, 0.02mm, respectively. Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction forces on tool. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.69-72
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• 2002

The geometry parameter of tool such as rake angle and clearance angle is defined clearly to solve the difference in communication between design and measurement stage. Using the developed simulation program, wheel is properly determined and end mill can be manufactured accurately. The performance test with well defined end mill provides sufficient information to decide optimal geometry. For machining hardened steel, end mills are designed and manufactured. Optimal rake angle and clearance angle is obtained from performance test. A specific software for automatic end mill production is developed far simulation and fur generation of NC code as Cad/CAM system.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.04a
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• pp.88-95
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• 1997

This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.3
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• pp.103-110
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• 1997

This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

• Journal of the Korean Society of Industry Convergence
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• v.8 no.4
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• pp.227-234
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• 2005

In this study an experimental investigation was conducted to assesment of cutting ability for CBN ball end-milling, STD11 and NAK80 materials. The cutting force and surface roughness of the work-pieces were obtained in machining center. The assessment of CBN tools were inspected through the tool dynamotor and SEM. When $30^{\circ}$ negative rake angle, the wear and cutting force were good, surface roughness was better at cutting fluid during CBN cutting.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.12
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• pp.150-157
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• 2002

This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in face milling from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling testes are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

• International Journal of Precision Engineering and Manufacturing
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• v.6 no.3
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• pp.13-18
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• 2005

This paper presents an effective cutting force model that enables us to predict the instantaneous cutting force in face milling from knowledge of the work material properties and the cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle, which is defined in the plane containing the cutting velocity vector and the chip flow vector. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and the test results.