• 한국생산제조학회지
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• 제6권1호
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• pp.69-76
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• 1997

This paper deals with the machinability based on turning and drilling tests. The main conclusions obtained were as follows. (1) Turning : The roughness of Machined surface decreases with the increase of the rake angle of tools, and the tool wear becomes smaller with the decrease of the rake angle. When the feed rate becomes larger, the fracture of work material in the vicinity of the cutting edge occurs on a larger scale, eventually decreasing tool wear. (2) Drilling : Considering both tool life and productivity, it is reasonable to cut with the high cutting speed and feed rate. The tool wear increases with the increase of feed rate, and the tendency of feed rate on tool wear becomes stronger at the cutting speed $\geq$30m/min.

• 한국공작기계학회논문집
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• 제16권4호
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• pp.119-126
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• 2007

Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

• 한국정밀공학회지
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• 제6권4호
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• pp.94-102
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• 1989

The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.270-273
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• 2002

This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

• Journal of electromagnetic engineering and science
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• 제4권4호
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• pp.183-189
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• 2004

In this paper, the Eigen-RAKE receiver in wideband direct sequence code-division multiple access(DS-CDMA) systems with downlink smart antenna is analyzed for different spreading bandwidths(1.25 MHz, 5 MHz, 10 MHz) and different channel environments(macro, micro). The realistic spatio-temporal wideband multipath channel is assumed, one of which is standardized multiple-input single-output(MISO) radio channel model for WCDMA link-level simulations proposed by $3^{rd}$ generation partnership project(3GPP) contributions. We assumed spatial scattering phenomenon in which many unresolvable path signals within a limited range of spatial angle simultaneously contribute to the signals received at the receiver. Several multipaths within one chip are distinguished into each one and the first multipath components are selected as the desired signal and the others are considered self-interference. Downlink DS-CDMA system with eigenbeamformer using wider bandwidth present better performance than that using narrow bandwidth system by employing Eigen-RAKE receiver of many number of branches. It is shown that the downlink eigenbeamformer is more effective in typical urban macro cellular environments when using Eigen-RAKE receiver.

• 한국해양환경ㆍ에너지학회지
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• 제14권4호
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• pp.273-279
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• 2011

최근 관심이 높아지고 있는 해상풍력 터빈의 성능평가를 위해 풍력터빈 날개에 대한 점성유동장 해석을 수행하였다. Fluent package를 사용하여 회전하는 비관성 좌표계에서 Reynolds-averaged Navier-Stokes 방정식의 해를 구하였다. 난 류 모형은 realizable k-$\varepsilon$ 모델을 사용하였으며, 격자계는 구조 격자계와 비구조 격자계를 혼합하여 사용하였다. 먼저 실험값이 공개되어 있는 2차원 날개에 대한 유동해석을 통해 수치계산 결과를 검증하였다. 다음으로 NACA 4-series 단면을 가지는 세 개의 날개가 2 MW의 정격출력을 내도록 설계된 풍력터빈 날개를 대상으로 회전수와 피치각을 고정시킨 상태에서 입사류의 속도를 변화하여 주속비 별로 성능해석을 수행하였다. 그리고 풍력터빈의 성능향상을 위해 날개의 끝에 세 가지 형태의 날개 끝판을 붙여 성능 변화를 추정하였다. 그 중에서 날개의 흡입면에 날개 끝판을 붙인 경우가 가장 우수한 성능을 보였다. 또한 풍력터빈 날개가 경사각과 레이크를 가진 경우에 대하여 출력계수를 각각 비교하였다.

• 한국정밀공학회지
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• 제20권9호
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• pp.55-62
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• 2003

This paper investigates the micro-cutting of cemented carbides using PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) cutting tools are performed with SEM direct observation method. The purpose of this study is to make clear the cutting mechanism of cemented carbides and the fracture of WC particles at the plastic deformation zone in orthogonal micro-cutting. And also to achieve systematic understanding, the effect of machining parameter on chip formation and machined surface was studied, including cutting speed, depth of cut and various tool rake angle. Summary of the results are shown below. (1) Three type of chip formation process have been proposed by the results of the direct observation in orthogonal micro-cutting of cemented carbide materials. (2) From the whole observation of chip formation, primary WC particles are crushed and/or fine grained in the shearing deformation zone. A part of them are observed to collide directly with a cutting edge of tool by following the micro-cutting. (3) Surface finish, surface morphology and surface integrity is good to obtain by cutting with PCD cutting tool compared with PCBN. (4) The machined surface has the best quality near the low cutting speed of 10${\mu}m$/sec with a cutting depth of 10 ${\mu}m$ using 0$^\circ$ rake angle and 3$^\circ$ flank angle in this condition, but it was found that excessively low speed, for example the extent of 1 ${\mu}m$/sec, is not good enough to select for various reason.

• 한국정밀공학회지
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• 제10권2호
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• pp.76-85
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• 1993

Based on the cutting force model, three-dimensional optimal design model was developed and optimal designed tool which is minimized cutting force is developed by computer simulation technique. In this model the objective function which is minimized resultant cutting force was used and the variables are radial rake angle, axial rake angle, lead angle of the tool. The cutting forces using conventional and optimal tools by simulation, are compared and analyzed in time and frequency domains. In time domain the cutting force of optimal tool in feed direction was more reduced and less fluctuated than that of conventional tool. Cutting forces of optimal tool in X-and Z-directions are shown a little increased than those of conventional tool. In frequency domain amplitude of insert frequency components of optimal tool in feed direction was more reduced than that of convent- ional tool. The amplitudes of insert frequency components of optimal tool in X-and Z-direction are a little increased than those of conventional tool. As the reduction of amplitude and fluctuations of the cutting force, Optimal tool is considered that tool life and surface roughness would be improved, and stable cutting would be expected.

• 한국공작기계학회논문집
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• 제11권6호
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• pp.1-9
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• 2002

This study describes the geometric characteristics and the 5-axis machining method in order to make end mill cutter coming with insert tips. End mill geometry is consisted of flute part and insert tip part. Flute part modeled by using ruled surfaces with constant helix angle, and insert tip part modeled by rectangular planes containing tapped hole of specified direction in its center. In this study, the modeled insert tip part considered both of a radial rake angle and a axial rake angle, because they were important cutting conditions. In order to machining the virtual end mill defined from geometric characteristics, we programmed a special software to machining the end mill considered in this study. This software can generate NC-codes about following processes, end milling or ball end milling of flute part end milling of rectangular plane, centering of hole, drilling of hole, and tapping of hole. Ant sampled end mills were modeled and machined on 5-axis CNC machining center with two index tables. Since machined end mills were very agreeable to designed end mills, we saw that the method proposed in this study can be very useful for manufacturing of end mill body with insert tip.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.259-260
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• 2013