• Title/Summary/Keyword: Rainflow counting

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A Study on Reliability Estimation for Fatigue Life of the Spider from a Drum Washing Machine (드럼 세탁기 Spider의 피로수명 신뢰성 평가에 대한 연구)

  • 이성민;조상봉;조성진;김영수;강동우;정연수;정보선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.46-49
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    • 2004
  • The spider of a drum washing machine receives the repeated fatigue loadings during laundering. Although the spider is designed statically safely, it often happens fatigue failure. Therefore it requires the safe design for fatigue and needs the prediction of quantitative fatigue life. The S-N diagram for a spider material is developed by fatigue test and statistical analysis. The stresses are measured directly from strain gages on the spider. To predict the fatigue life of spider, the rainflow counting method and Miner's rule are used. The data for fatigue life are analyzed statistically. From these data, reliability estimation for fatigue life can be done and also, equivalent fatigue life can be obtained. It will be applied to make and improve to a short period for design and prototype test.

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Application of Accelerated Vibration Testing to Spot-welding Specimen (점용접 표준시편에 대한 가속내구시험법의 적용)

  • 김관주;조성신;정진성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.209-213
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    • 2003
  • It is advantage of accelerated vibration testing to compress service exposures to operating vibration into a reduced laboratory test by increasing the amplitude or frequency of the applied input excitations. This paper proposes an accelerated test method to estimate the high-cycle fatigue life under random excitation. The method consists of conducting a test with amplified input excitation and extrapolating linearly the lift in the accelerated condition into the real lift in field condition. The extrapolation is carried out applying the high-cycle irregular excitation fatigue theory including the rainflow counting, Miner’s damage accumulation rule, and Goodman’s mean stress correction. As a verification, those estimated lift is compared with that acquired by experiment f3r the simple case of spot welding specimen with good agreement. This testing procedure will provide an useful scheme that can reduce testing period associated with developing time schedule of new product.

Reliability Analysis and Preventive Maintenance for Fatigue Life of End Beam for Uncovered Freight Car (무개화차용 엔드빔의 피로수명에 대한 신뢰성 분석과 계획예방정비)

  • Baek Seok Hem;Jeon Joo Heon;Lee Kyoung Young;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.495-502
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    • 2005
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It doesn't adapt corrective maintenance which repairs a poor part after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam fur uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

CFD prediction of vortex induced vibrations and fatigue assessment for deepwater marine risers

  • Kamble, Chetna;Chen, Hamn-Ching
    • Ocean Systems Engineering
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    • v.6 no.4
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    • pp.325-344
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    • 2016
  • Using 3D computational fluid dynamics techniques in recent years have shed significant light on the Vortex Induced Vibrations (VIV) encountered by deep-water marine risers. The fatigue damage accumulated due to these vibrations has posed a great concern to the offshore industry. This paper aims to present an algorithm to predict the crossflow and inline fatigue damage for very long (L/D > $10^3$) marine risers using a Finite-Analytical Navier-Stokes (FANS) technique coupled with a tensioned beam motion solver and rainflow counting fatigue module. Large Eddy Simulation (LES) method has been used to simulate the turbulence in the flow. An overset grid system is employed to mesh the riser geometry and the wake field around the riser. Risers from NDP (2003) and Miami (2006) experiments are used for simulation with uniform, linearly sheared and non-uniform (non-linearly sheared) current profiles. The simulation results including inline and crossflow motion, modal decomposition, spectral densities and fatigue damage rate are compared to the experimental data and useful conclusions are drawn.

Development of a Load Spectrum of Tractor Transmission (트랙터 변속기의 부하 스펙트럼 개발)

  • 김대철;김경욱;이주완
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.539-548
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    • 1998
  • This study was intended to develop a load spectrum acting on a transmission of agricultural tractors. Transmission loads were measured at the input shaft of the transmission and final drive shaft of the tractors. The measurement were conducted in five field conditions at two speed levels under plowing operations in Korea. Two torque transducers were developed for the respective load measurements and other necessary instrumentations were made to collect the data and store them in a data logger. The time-histories of the torque loads were analyzed and transformed into the load spectra using the rainflow counting and Smith-Watson-Topper methods. Comparisons of the load spectra developed under different conditions were made to investigate their characteristics. The effects on the load levels of soil and plowing speeds were also investigated. Finally, a load spectrum combining the results of the spectrum analysis was developed and proposed as a load source for the reliability test of transmissions.

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A Study on the Prediction of the Fatigue Life of a Lug through the Finite Element Analysis (FEA를 이용한 Lug의 피로 수명 평가에 관한 연구)

  • 이원석;이현우
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.88-95
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    • 1998
  • The purpose of this study is to predict the life of a Lug under the real service load history. The techniques of predicting a fatigue life under load spectrum are discussed and some are developed. The stress is calculated by multiplying the stress under unit force with the Finite Element Analysis. The cycles are counted by the Rainflow counting method and then the mean stress effect is considered by the suggested conversion function. The Manson's Double Linear Damage Rule is used as the cummulative damage method.

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Test and Development of Fatigue Assesement System for Steel Railway Bridges (강철도교 피로평가 시스템 개발 및 검증)

  • Kyung Kab-Soo;Choi Il-Yoon;Lee Jun-Seok;Lee Hee-Hyun;Park Jin-Woo
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.185-190
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    • 2005
  • In order to evaluate that factors such as span length, member type and train loading affected on fatigue of steel railway bridges, in this paper, a series of field tests were carried out for some plate girder bridges. From the result estimated by rainflow counting method to analyze real strain-time curve obtained from the field test, it was known that the fatigue effect is more significant in the bridges having short span length and the secondary members regardless of train load types.

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Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Assessment of the Impact Factor and the Stress Histogram of Railway Bridges in Korea (국내 강철도 교량의 충격계수 및 응력빈도분포의 평가)

  • Choi, Jun Hyeok;Cho, Sun Kyu;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.9 no.4 s.33
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    • pp.489-500
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    • 1997
  • The number of railway bridges in Korea reaches to about 3,000. Among them, the ratio of steel bridges is about 47%. Most of the long span railway bridges take the truss type, its number is 15 in Korea. These bridges have more than 30 years service life, it is expected that the damages of cracks and corrosion is going. Therefore, the estimation of fatigue life with random stress is considered as significant subject in maintenance. In this paper, the random stress was measured in bridges and counted the stress cycles using the rainflow counting method So, the stress range frequencies and their equivalent stress are obtained and the amplification factor for the span length, bridge types and traveling speed is assessed by the dynamic testing. From the results, the stress range of the stringer and the lower chord is higher than the other members and the characteristics of the stress histogram is varied to the loading system and the amount of the passing through trains. And the impact effects are depended on the traveling speed as well as the span length.

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Probabilistic Fatigue Life Evaluation of Steel Railway Bridges according to Live-Dead Loads Ratio (강철도교의 활하중-사하중 비에 따른 확률기반 피로수명 평가)

  • Lee, Sangmok;Lee, Young-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.339-346
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    • 2019
  • Various studies have been conducted to evaluate the probabilistic fatigue life of steel railway bridges, but many of them are based on a relatively simple model of crack propagation. The model assumes zero minimum stress and constant loading amplitude, which is not appropriate for the fatigue life evaluation of railway bridges. Thus, this study proposes a new probabilistic method employing an advanced crack propagation model that considers the live-dead load ratio for the fatigue life evaluation of steel railway bridges. In addition, by using the rainflow cycle counting algorithm, it can handle variable-amplitude loading, which is the most common loading pattern for railway bridges. To demonstrate the proposed method, it was applied to a numerical example of a steel railway bridge, and the fatigue lives of the major components and structural system were estimated. Furthermore, the effects of various ratios of live-dead loads on bridge fatigue life were examined through a parametric study. As a result, with the increasing live-dead stress ratio from 0 to 5/6, the fatigue lives can be reduced by approximately 30 years at both the component and system levels.