• Title/Summary/Keyword: Railway Vehicle Wheel

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Investigation of Vehicle Dynamic Behavior of Composite Bogie Under Different Rubber Bushing Stiffness Values (고무부싱의 강성에 따른 복합소재 대차의 동적거동 평가)

  • Kim, Il Kyeom;Kim, Jung Seok;Lee, Woo Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.303-309
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    • 2015
  • In this study, a vehicle dynamic analysis and roller rig test were performed to evaluate the applicability of a suspensionless composite bogie to railway vehicles. A vehicle dynamic analysis was carried out under different rubber bushing stiffness values. The stiffness of the rubber bushing that plays a role in guiding wheel sets was varied in the range of 10-100 MN/m, in 10-MN/m steps. Based on the results, the composite bogie with a rubber bushing stiffness of more than 40 MN/m satisfied the design requirements. In addition, a rubber bushing with a stiffness of 81 MN/m was fabricated, and a roller rig test was performed. Based on the test results, the vehicle equipped with the composite bogie had a critical speed of 363 km/h, which agreed with the simulation result within an error of 10%.

Dynamic Characteristic Analysis of 3-Piece Freight Vehicle with Wedge Friction Damper Using ADAMS (ADAMS를 이용한 3-Piece 마찰 웨지 댐퍼가 장착된 화차의 동특성 해석)

  • Lee, Chul-Hyung;Han, Myung-Jae;Park, Tae-Won
    • Journal of the Korean Society for Railway
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    • v.20 no.3
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    • pp.299-310
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    • 2017
  • In this work, an independent-load friction wedge model was developed using the ADAMS/View program to predict the performance of a freight vehicle with a bogie employing a 3-piece friction wedge. The friction wedge model can generate friction according to lateral and vertical directions of the bolster. The developed friction wedge model was applied to the ADAMS/Rail vehicle model, and results of the dynamic analysis showed a critical speed of 210km/h. In the linear safety analysis, it was confirmed that the lateral and vertical limit of acceleration of the vehicle were satisfied based on UIC518. In the 300R curve line, the application speed was 70km/h, which was satisfied with the limit acceleration of the car-body and bogie based on UIC518. Also, the developed model satisfied the wheel loading, lateral force and derailment coefficient of "The Regulations on Safety Standards for Railway Vehicles"

Reliability of mortar filling layer void length in in-service ballastless track-bridge system of HSR

  • Binbin He;Sheng Wen;Yulin Feng;Lizhong Jiang;Wangbao Zhou
    • Steel and Composite Structures
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    • v.47 no.1
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    • pp.91-102
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    • 2023
  • To study the evaluation standard and control limit of mortar filling layer void length, in this paper, the train sub-model was developed by MATLAB and the track-bridge sub-model considering the mortar filling layer void was established by ANSYS. The two sub-models were assembled into a train-track-bridge coupling dynamic model through the wheel-rail contact relationship, and the validity was corroborated by the coupling dynamic model with the literature model. Considering the randomness of fastening stiffness, mortar elastic modulus, length of mortar filling layer void, and pier settlement, the test points were designed by the Box-Behnken method based on Design-Expert software. The coupled dynamic model was calculated, and the support vector regression (SVR) nonlinear mapping model of the wheel-rail system was established. The learning, prediction, and verification were carried out. Finally, the reliable probability of the amplification coefficient distribution of the response index of the train and structure in different ranges was obtained based on the SVR nonlinear mapping model and Latin hypercube sampling method. The limit of the length of the mortar filling layer void was, thus, obtained. The results show that the SVR nonlinear mapping model developed in this paper has a high fitting accuracy of 0.993, and the computational efficiency is significantly improved by 99.86%. It can be used to calculate the dynamic response of the wheel-rail system. The length of the mortar filling layer void significantly affects the wheel-rail vertical force, wheel weight load reduction ratio, rail vertical displacement, and track plate vertical displacement. The dynamic response of the track structure has a more significant effect on the limit value of the length of the mortar filling layer void than the dynamic response of the vehicle, and the rail vertical displacement is the most obvious. At 250 km/h - 350 km/h train running speed, the limit values of grade I, II, and III of the lengths of the mortar filling layer void are 3.932 m, 4.337 m, and 4.766 m, respectively. The results can provide some reference for the long-term service performance reliability of the ballastless track-bridge system of HRS.

Development of a Split Wheel-Mounted Brake Disc for a High Speed Train (고속 열차용 분할형 차륜디스크 개발)

  • Cho, Dong-Hyun;Kang, Seong-Woong;Cho, Yeon-Jae
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.583-589
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    • 2010
  • This paper describes the design process and the test of split wheel-mounted brake discs for high speed train with maximum speed 180km/h. A disc set composed 2 disc rings and individual rings are partitioned into 3 pieces with the same circumferential angle. Because partitioned disc rigs are exposed to severe centrifugal force as the vehicle speed increase, finite element analyses used in the design process to ensure mechanical safety. A prototype was verified its mechanical safety through the spin test up to 250km/h. 2 prototypes for 1 wheelset are mounted to Korean Tilting Train(TTX) and have been running over 15,000km

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Structural Strength Analysis and Static Load Test of a Wheelset of Korean High Speed Rail for Measuring Whee/Rail Force (한국형 고속철도차량의 차륜/궤도 작용력 측정을 위한 윤축의 구조강도 해석 및 정하중 시험)

  • 전응식;함영삼;허현무;강부병
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.898-903
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    • 2002
  • The railroad is a means of large transportation which has many talents such as a safety and a regularity. That is a results from various confidential performance tests and evaluations of the system. The railroad system consist of various subsystems - vehicle, power supply, signal, communications, track structures, operations, etc. Among them, as an item of safety evaluation there is a measurement of wheel/rail force, so called a measurement of derailment coefficient. This is a very important item because a derailment of a train will bring about a big accident. Especially it is more inportant in high speed rail of which operation speed is over two times as fast as existing rail. In this paper, it is introduced to preprocess the wheelset for measuring wheel/rail force of high speed rail, such as to treat a measuring wheelset, its finite element analysis, adhesion of strain gauges and static load test.

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Dynamic responses of track according to the hardening of rail-pad (레일패드의 경화에 따른 궤도의 동적응답 변화 특성 분석)

  • Yoon, Tae-Hyoung;Choi, Jin-Yu;Yang, Shin-Chu;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.454-459
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    • 2006
  • A wheel force becomes large as increasing the stiffness of rail-pad, and it accelerates the deterioration of track, and it leads the maintenance cost rising. So, it is required to determine an appropriate replacement period for rail-pad. As a preliminary study to determine it, a numerical analysis was conducted to investigate the influence on a track behavior by the hardening of rail-pad. From the analysis, one knows that the dynamic wheel force is vary depend on the stiffness of rail-pad and the running speed of vehicle, the displacement and acceleration of rail is decreasing as increasing stiffness of rail-pad, and the displacement and acceleration increased in proportion to the rail-pad stiffness increasing.

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Analysis of FE/test result for con011ing the squeal noise of wheel brake system (휠제동장치의 스퀼소음 제어를 위한 해석결과 분석)

  • Cha, Jung-Kwon;Park, Yeong-Il;Lee, Dong-Kyun;Cho, Dong-Hun
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.595-600
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    • 2009
  • Passengers in a vehicle feel uncomfortable due to squeal noise. Squeal noise, a kind of self-excited vibration, is generated by the friction force between the disc and the pad of the automobile. In this paper, modal analysis of wheel brake system was performed in order to prediction of squeal phenomenon. It was shown that the prediction of system instability is possible by FEM. Finite element model of that brake system was made. Some parts of a real brake was selected and modeled. The normal mode analysis method performs analyses of each brake system component. Experiment of modal analysis was performed for each brake components and experimental results were compared with analytical result from FEM. The complex eigenvalue analysis results compared with braking test. The analysis results show good correlation with braking test for the squeal frequency at an unstable mode.

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A Parameter Study of Lateral Damper on Hunting Stability of Maglev Vehicle (자기부상열차의 주행안정성 해석에 의한 횡 댐퍼 파라미터 연구)

  • Han, Jong-Boo;Kim, Ki-Jung;Kim, Chang-Hyun;Han, Hyung-Suk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.75-80
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    • 2011
  • In the area of wheel on rail vehicle, hunting stability which is generated by lateral motion is one of important characteristics for running safety. It might cause not only oscillation of vehicle but also derailment in an unstable area of the high speed. A Maglev vehicle is usually controlled the voltage to maintain the air gap between electromagnet and track. However, in Maglev system, an occurrence possibility of hunting motion could be high, because Maglev vehicle is not controlled directly lateral force between electromagnet and track in the curved guideway. In this paper, running safety is evaluated when Maglev vehicle run on guideway at high speed according to installment of damper between maglev vehicles and bogies, and to analyze the effect of it. Also, the parametric study is carried out for selecting effective lateral damper properties through the simulation. To accurately predict the running safety, 3d multibody dynamics models which are included air spring, guideway conditions and irregularities profile are used. With the results acquired, suggestions were made whether to adopt the damper and how to optimize the damping characteristics.

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Train-Structure Dynamic Interaction Analysis of The Bridge Transition Considering Track Irregularity (궤도틀림을 고려한 교대접속부의 열차상호동적거동해석)

  • Choi, Chan-Yong;Kim, Hun-Ki;Chung, Keun-Young;Yang, Sang-Beom
    • Journal of the Korean Geotechnical Society
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    • v.31 no.9
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    • pp.29-38
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    • 2015
  • In this study, track dynamic interaction characteristics caused by the vehicle running through transitional section such as bridge abutments were studied using the finite element analysis program. The geometric condition of track was generated by trigonometric function and allowable maximum track irregularity is determined by KORAIL track maintenance criteria. The sub-infrastructure under rail fastener system was modelled by 3D solid elements. To reduce computational cost only half track line is numerically considered and the roller boundary condition was applied to each side of model. In this study, the vehicle-track dynamic interaction analysis was carried out for standard Korean transition section of concrete track and the dynamic behaviors were investigated. The dynamic characteristics considered are wheel load variation, vertical acceleration at body, and maximum Mises stress at each part of transitional section.

A Running Stability Test of 1/5 Scaled Bogie using Small-Scaled Derailment Simulator (소형탈선시뮬레이터를 이용한 1/5 축소대차의 주행안정성 시험)

  • Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.15 no.1
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    • pp.9-16
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    • 2012
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface optimization. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research using the small-scaled derailment simulator and the 1/5 scaled bogie has been conducted. In this paper, we did running stability test of 1/5 scaled bogie using small-scaled derailment simulator. Also, for the operation of the small scaled simulator, it is required to investigate the performance and characteristics of the simulator system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying the test results and understanding of the physical behavior of the dynamic system comprising the small- scaled derailment simulator and the 1/5 scaled bogie.