• Title/Summary/Keyword: Rail wear

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Design of Wheel Profile to Reduce Wear of Railway Wheel (곡선부에서 차륜 마모 저감을 위한 차륜답면 형상 설계)

  • Choi, Ha-Young;Lee, Dong-Hyong;Song, Chang-Yong;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.607-612
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    • 2012
  • The wear problem of wheel flange occurs at sharp curves of rail. This paper proposes a procedure for optimum design of a wheel profile wherein flange wear is reduced by improving an interaction between wheel and rail. Application of optimization method to design problem mainly depends on characteristics of design space. This paper compared local optimization method with global optimization according to sensitivity value of objective function for design variables to find out which optimization method is appropriable to minimize wear of wheel flange. Wheel profile is created by a piecewise cubic Hermite interpolating polynomial and dynamic performances are analyzed by a railway dynamic analysis program, VAMPIRE. From the optimization results, it is verified that the global optimization method such as genetic algorithm is more suitable to wheel profile optimization than the local optimization of SQP (Sequential Quadratic Programming) in case of considering the lack of empirical knowledge for initial design value.

A Study on Fatigue Crack Propagation of Rail Steel under Constant and Mixed Mode Variable Amplitude Loadings

  • Kim, Chul-Su;Chung, Kwang-Woo
    • International Journal of Railway
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    • v.5 no.2
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    • pp.71-76
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    • 2012
  • Recently, axle load, operating speed and traffic density on railroads have had a tendency to increase and thereby cause additional pressure applied on used track. These operating conditions frequently result in service failure due to wear caused by wheel-rail contact and fatigue damage under cyclic loading. Among rail defects, the transverse crack, which has been the most dangerous type of fatigue damages, is developed from the subsurface crack near the rail running face and grows perpendicular to the rail surface. Therefore, it is necessary to investigate systematically the growth behavior of transverse crack for rail steel under mixed mode. In this study, the fatigue crack growth behavior of the transverse crack in rail steel was experimentally investigated under mixed-mode variable amplitude loadings.

Rail Profile Matching Method using ICP Algorithm (ICP 알고리즘을 이용한 레일 프로파일 매칭 기법)

  • Yu, Young-Ki;Koo, Ja-Myung;Oh, Min-Soo;Yang, Il-Dong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.5
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    • pp.888-894
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    • 2016
  • In this paper, we describe a method for precisely measuring the abrasion of the railway using an image processing technique. To calculate the wear of the rails, we provided a method for accurately matching the standard rail profile data and the profile data acquired by the rail inspection vehicle. After the lens distortion correction and the perspective transformation of the measured profile data, we used ICP Algorithm for accurate profile data matching with the reference profile extracted from the standard rail drawing. We constructed the prototype of the Rail Profile Measurement System for High-speed Railway and the experimental result on the three type of the standard rail used in Korea showed the excellent profile matching accuracy within 0.1mm.

The wheel wear prediction of a Korea High Speed Train using a FE-analysis (유한요소해석을 이용한 한국형 고속철도 차량의 차륜 마모 예측)

  • Choi Jeong Heum;Han Dong-Chul;Kim Ki-Hwan
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.409-414
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    • 2005
  • It is difficult to apply the Hertz theory to the wheel-rail contact problem which has the complicated geometric form and plastic deformation. Therefore, we perform the elastic-plastic FE analysis and compare the results with those of Hertz theory. Kalker's simplified theory of rolling contact is used to discretize the contact patches and calculate local traction and slip. The wear volumes are calculated using Archard wear equation.

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A study on the Shape Design Contact Characteristic of Wheel-Rail for Rollng Stock (2) (철도차량용 휠과 레일의 접촉특성 해석 및 형상설계에 관한 연구 (2))

  • Seong, Gi-Deuk;Yang, Won-Ho;Jo, Myeong-Rae;Heo, Seong-Pil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1238-1245
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    • 2000
  • One of the main causes of severe wear or crack initiation in wheel and rail is the contact stress due to wheel-rail contact. First, we obtain contact stress due to the rail mounting slope using the finite element method. Second, the shape design based on more reasonable contact stress analysis rather th~n a general Hertzian contact theory is investigated in order to reduce the contact stress. The optimum -design is performed using the simple 2-D finite element model and its results are verified by 311) finite element analysis.

A Study on Estimation of Fatigue Life of Aged Continuous Welded Rail using the Field Test (현장측정을 통한 노후 레일의 피로수명 평가에 관한 연구)

  • Kong, Sun-Yong;Sung, Deok-Yong;Kim, Jun-Hyung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.352-364
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    • 2007
  • It is essential to reduce track maintenance costs and to extend the periodic replacements of continuous welded rails based on accumulated passing tonnage. As recently train load decrease and rail joints wear down less, the periodic replacements of continuous welded rails can be extended. There are many kinds of rail damage like squat, head-check and corrugation. These can be taken nondestructive or naked eye test. So the periodic replacements of continuous welded rails based on accumulated passing tonnage were examine with focusing on a crack of rail bottom of continuous welded rail. Therefore, this study measure dynamic response of track by metro train load, it compute impact coefficient and track spring coefficient for estimating a condition of actual track system. Also, it is converted the measured stress waveform into stress frequency histogram by the rain-flow counting methods, and then the equivalence of stress is calculated. As apply s-n curve of a new welded rail, accumulated fatigue damage ratio of laid rail and remaining service lives is estimated. This study suggest a plan of the periodic replacements of continuous welded rails based on accumulated passing tonnage classified by the types of track system.

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A Study on Logicality for the Periodic Replacements of Continuous Welded Rail based on Accumulated Passing Tonnage (누적통과톤수에 의한 레일교체기준의 타당성 분석)

  • Sung, Deok-Yong;Kong, Sun-Yong;Kim, Park-Jin;Shin, Hyo-Jung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1058-1070
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    • 2007
  • Internal and external railway management corporations are using the periodic replacement criteria of rail by accumulated passing tonnage and wear to maintain rails for servicing. However, internal the periodic replacement criteria of continuous welded rail(CWR) by accumulated passing tonnage is the one(50kg/m-5 million gross tonnage, 60kg/m-6 million gross tonnage) presented in Japan before. It was estimated with the fatigue life about 50kg N rail joints applied diesel train load but it wasn't applied to current conditions of track; elimination of rail joint, using the concrete slab track and operation of light train load and effect of welding, manufacturing technique, grinding of rail. Therefore, in this study, it was investigated the types of damage and cause in welded rails and examined standards and information resources. Also, this study presents preliminary data to revise the periodic replacement criteria of CWR by current accumulated passing tonnage in bending test of laid welded rail and a survey of track maintenance history of Seoul metro.

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A Study on the Wear Characteristics of R/S Passing through Curves (곡선부 주행 차량의 마모특성에 관한 연구)

  • Eom, Beom-Gyu;Hyun, Seok;Yang, Kyoung-Tak;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.813-819
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    • 2008
  • For the wear characteristics assessment of Saemaul train passing through curves, an analysis model for multi-car system has been developed. By using this model and ADAMS/Rail, sensitivity analyses have been conducted for the wear characteristics by changing the related parameters. According to the increase of running speed, the wear number, the sliding mean and friction coefficient were increased. At high speed, the wear number, the sliding mean and friction coefficient of left wheel showed higher than right wheel. If the cant increased, the wear number the sliding mean and friction coefficient increased. but decreased based on the balance cant value by the curvature and running speed.

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The case study of wear and defects on the wheel tread for Metro (전동차 차륜 답면의 마모 및 결함에 대한 사례연구)

  • Lee Nam-Jin;Kim Jung-Ha;Kim Chul-Gun;Kim Jin-Tae
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.789-797
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    • 2004
  • The wear and defects on the wheel tread are caused by the interface between wheel and rail, the suspension system on bogie, the track condition and etc, which are interacted with complex mechanism. Because of the difficulty of analysis of wheel and rail interaction, the measuring data are necessary for improvement of wheel design and maintenance of train. On this case study, the pattern of wheel wears and defects are presented and lifetime of wheel and the reprofiling period are estimated on a basis of the measured results.

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Introduction of Study on the Airborne wear Particles Generated from Wheel-rail Contacts to Improve the Air Quality of the Subway System (지하철 실내 공기 질 개선을 위한 철도차량 휠-레일 접촉 미세마모입자 발생 연구 소개)

  • Lee, HyunWook
    • Prospectives of Industrial Chemistry
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    • v.23 no.4
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    • pp.20-29
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    • 2020
  • 최근 미세먼지가 사회적 이슈가 됨에 따라 지하철 시스템의 공기 질에도 많은 관심이 쏠리고 있다. 지하철 미세먼지는 지상과 달리 폐쇄적인 환경이라는 특징이 있는데, 이로 인해 발생 및 유입된 미세먼지는 지하철 시스템에 축적된다. 지하철 미세먼지의 대부분을 차지하는 미세마모입자들은 철 성분을 주축으로 다양한 중금속 성분을 포함하므로 인체에 해롭다. 본 기고문에서는 이러한 지하철 미세먼지 및 미세마모입자에 대한 기본 지식과 미세마모입자의 주된 발생원인 휠-레일 접촉 미세먼지발생 연구에 대해 소개하고자 한다. 연구 결과들은 지하철 공기 질 향상을 위해 미세마모입자 발생 저감에 기여할 것으로 기대된다.