• Title/Summary/Keyword: Rail wear

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An Analysis on the Variation of the Wheel/Rail Contact Geometry with the Wheel Wear of EMU (전동차 차륜 마모에 따른 차륜/레일 기하학적 접촉 특성 변화 분석)

  • Hur, Hyun-Moo;Park, Joon-Hyuk;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.854-859
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    • 2008
  • In a railway vehicle, contact between wheel and rail is a peculiar characteristic and variations of wheel and rail profile influence on the dynamic characteristics of railway vehicle. Thus the variations of the wheel and rail profile are very important in railway dynamics. Recently a research relating to active steering to improve the curving performance of vehicle is progressing actively at home and abroad. In this field, a pre-study for the wheel/rail contact geometry is needed and especially the variation of the wheel/rail contact geometry with wheel wear is the key design parameter to develop the controller of the active steering bogie. In this paper, we have experimentally studied to analyze the variation of the wheel/rail contact geometry with wheel wear as a pre-study to develop the active steering bogie for electric multiple unit (EMU). For this, we have made an experiment with EMU operating in curving area. We have measured the wear profiles of the wheel of the test vehicle and analyzed the wheel/rail contact geometry with a mileage of the test vehicle. In experiment with test vehicle, we have got the useful data to design the steering controller of the wheelset.

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A Study on Friction and Wear Characteristics of Welded Rails Under Various Sliding Environments (레일 용접부의 미끄럼 환경변화에 따른 마찰 및 마멸특성 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.178-183
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    • 1999
  • This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which was fabricated by thermite welding and gas pressure one has been tested over full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

The Study on the Third Rail Current Collecting Characteristics for Light Rail Transit (경량전철 제 3궤조 집전특성에 관한 연구(I))

  • 정락교;김연수;박성혁;목진용;이정식
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.530-536
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    • 1998
  • In the design of the light rail transit which is more reliable and economical, it is essential to develope a efficient third rail system. Especially, the analysis for the conductivity of conduct rail and the wear of collecting shoe is the first step of its development. In this paper, experiments for conductivity in conductor rail, wear in collecting shoe were performed respectively as different materials of conductor rail and current collector. Noise level and interruption, wear and contact resistance of collecting shoe were proposed as design parameters for the development of this system. Experimental equipment and methods of design parameter stated above were proposed, which is expected that analyzed results will be used as a basic data for the development of the system.

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Experimental Study on Friction and Wear Characteristics of Head Hardened Weld Rails Under Various Sliding Environments (경두레일 용접부의 미끄럼 환경변화에 따른 마찰 및 마멸특성 연구)

  • 김청균;황준태
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.345-353
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    • 1999
  • This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which is manufactured by thermite welding and gas pressure one has been tested rail full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

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Wear and Fatigue Properties of Surface-Hardened Rail Material (표면 강화처리 레일의 마모 및 피로 특성)

  • Chang, Seky;Pyun, Young-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.380-385
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    • 2016
  • Railway tracks are repeatedly overstressed and damaged owing to increase in passing tonnage and numerous contact cycles between wheels of train and rails. In order to ensure safe train operation, heat-treated rails are used in addition to regular inspection and maintenance of these rails. Normal rails were treated using ultrasonic nanocrystal surface modification (UNSM) to strengthen the surface of rails. A few changes in surface properties were detected with respect to hardness and compressive residual stress after UNSM treatment. Wear and rolling contact fatigue tests were performed using rails whose surfaces were hardened by UNSM and heat-treated rails. The amount of wear and fatigue life cycles were measured to estimate the effect of UNSM on the rail material. The material of the surfacehardened rail showed improved wear and rolling contact fatigue properties.

The study on wheel wear analysis in UIC60 and KS50N of Korea High Speed Railway (한국형 고속철도의 전용선과 기존선의 차륜 마모 특성 연구)

  • Kim Youn-Jung;Choi Jeong-Heum;Han Dong-Chul;Kim Young-Gukk
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1115-1120
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    • 2005
  • characteristic of wear between wheel and rail is important factor of judgement to maintenance. KHST is optimized on an exclusive rail, UIC60. but also KHST is running on the variety existing line as well as KS50N, KS60 et,c. Hail profile of KS50N is dissimilar to DIC60. So we can predict that characteristic of wear is embodied also different. In this paper. we deduced the force and point of contact position between wheel and rail through multi-dynamics analysis and predicted wear of wheel and rail through contact problem analysis. we used simplified theory of kallker on contact problem, and Predicted the wear phenomenon of wheel using archard wear equation about each condition.

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The research on wear simulation between wheel and rail at inclined of Korea High Speed Railway (경사선로에서의 차륜과 레일간 상호작용에 따른 마모 현상 연구)

  • Moon Tai-Seon;Seo Bo-Pil;Choi Jeung-Hum;Han Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.112-117
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    • 2003
  • The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

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Development of evaluation method for the railroad track life cycle considering environmental effect factors (환경영향인자를 고려한 궤도수명산정 기법 개발)

  • Kong, Jung-Sik;Jeong, Min-Chul;Kim, Jung-Hoon;Lee, Won-Woo
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.167-172
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    • 2011
  • Generally, the analysis of railroad wear data is most effective method for the efficient railway maintenance. The wear of railway track affects loss of rough ride, noise or vibration of train and traveling safety. Moreover as the track is worn away, this promotes destruction of structural mechanism of rail track which can bring about increasing of rail track maintenance cost drastically. For this reason, it is very important and interested research subject to design railway track structure and to analyse train movement mechanism based on systematic analysis of the reasons causing rail wear possible in real field. In this research, for the efficient maintenance, Life Cycle Performance of rail track and maintenance characteristics are computed considering some track components such as track type, contracting type, sleeper type and roadbed type. Time - Wear probabilistic distribution relationship as well as multiple regression analysis based on time, curvature and wear data are computed to predict the service life remainder of railway track and to be adapted to safety assessment.

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