• 전기학회논문지
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• 제60권1호
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• pp.85-92
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• 2011

Main characteristic in railroad is the guided movement of the wheel by the track through a metal-to-metal contact, conferring to the rail vehicle a single degree of freedom. There are defects such as head check, shelling, corrugation, squats etc in surface of the rail by interface between the wheel and rail. These defects bring about reducing the life-cycle of rails and track components and increasing noises. In case of bad conditions, it is possible to happen to full-scale accident such as derailment. Recently, the track capacity has been increased for increasing speed and operation efficiency. So, maintenance and indirect cost have been increased. Currently, a coating method of rail construction is proposed by using the ceramics in Korea. Rails are used as the earth in electrical railroad systems. Currently traction return current is flowed through wheels of trains. In case of rails coated, problems are caused in the contact power between wheel and coating material of spray. In this paper, electric model is presented in the AT feeding method. In case of rails coated, electric model is presented. Also, standard resistance of the ceramic is demonstrated by contact power between wheel and coating material of spray.

• 한국철도학회논문집
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• 제15권2호
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• pp.141-146
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• 2012

차륜과 레일의 반복적인 구름접촉은 레일 표면결함을 유발하고, 레일 표면결함은 충격하중을 유발하여 소음 진동, 레일파단, 궤도파괴로 이어지고 심할 경우 열차사고(탈선)를 발생할 수 있다. 이러한 레일 표면결함을 제어하기 위한 방법으로 레일연마가 시행되고 있다. 본 연구는 KTX차륜과 UIC레일에서 발생하는 최대 접촉압력을 유한요소해석을 통해 산정하였고, 일반레일 및 열처리레일에 대한 구름접촉피로시험을 수행하여 접촉압력 및 반복횟수에 따른 레일표면 경화층 형성 경향을 분석하였으며, 누적통과톤수에 따라 고속철도 레일에서 발생하는 표면 경화층을 제거하여 건전한 레일표면을 유지하기 위해 0.2mm/2천만톤의 적정 레일연마량을 제안하였다.

• 센서학회지
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• 제17권5호
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• pp.338-345
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• 2008

Steel bearing balls are important component in machines having moving parts. In this paper we describe a vision-based automatic inspection system designed for sensing defects on the surface of steel bearing balls. The system has a camera looking down over a rail on which balls roll. Two mirrors are installed at both sides of the rail so that the side parts of a ball can be well inspected. The entire ball surface can be sufficiently seen by taking three images at $120^{\circ}$ rotation interval. Defects are detected by thresholding the difference image between an image captured and the reference image of a good ball.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2005년도 추계학술대회 논문집
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• pp.318-325
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• 2005

In present, KTX's wheel is worn inevitably according to the interaction with rail in service. It was analyzed by wearing type, damage type and wheel reprofiling cycle on the running surface. As a result, damage on the running surface is main cause to reprofile the wheel. Wearing type of wheel is normal and it hasn't reprofiled according to normal wheel wear. As a follow-up result of the whee] defects on the running surface, if the defects size is well managed by periodical inspection, it would be efficient to increase the wheel life.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제50권2호
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• pp.59-64
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• 2001

The distribution of current in the conductors influenced by the armature geometry and velocity is an important parameter for determining performance of an electromagnetic launcher(EML). the electric current in the early launching stage tends to flow on the outer surfaces of the conductors, resulting in very high local electric current density. However, the tendency for current to concentrate on the surface is driven by the velocity skin effect later in launching stage. The high current density produces high local heating and, consequently, increases armature wear which causes several defects on EML system. This paper investigates the effects of rail/armature geometry on current density distribution, launcher inductance gradient (L'), and contact force. Three geometrical parameters are used here to characterize the railgun system. These are the ratio of contact length to root length, relative position of contact leading edge to root trailing edge, and the ratio of rail overhang to the rail height. The distribution of current density, L', contact force between various configurations of the armature and the rail are analyzed and compared by using the EMAP3D program.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.177-179
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• 2005

As rail steel at a crossing area must undergo much higher loading than those at regular railway, Mn-containing casting steel is normally used for its high load-carrying capability and reduced wear rate. However, as these Mn-containing casting steel is tend to have casting defects, manufacturing cost to produce defect-free Mn-containing casting steel becomes quite expensive. Therefore, in order to investigate the possibilities of replacing expensive Mn-containing casting steel with a mild steel with a surface build-up using a Mn-alloyed steel electrode.

• 소성∙가공
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• 제24권5호
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• pp.340-347
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• 2015

Multi-pass shape drawing is used to manufacture long products of arbitrary cross-sectional shapes. This process allows smooth surface finishes and closely controlled dimensions of the cross-sectional shape. Tube shape drawing for hollow type products provides material savings and weight reduction. The intermediate die shapes are very important in multi-pass tube shape drawing. In the current paper, the design method for the intermediate dies in a tube shape drawing process is developed using a die offset for corner filling (DOCF) method. Underfill defects are related to the radial velocity distribution of each divided section in the deformation zone. The developed intermediate die shape design was applied to the two-pass tube shape drawing with fixed mandrel for manufacturing a hollow linear motion (LM) guide rail. The proposed design method led to uniform and steady metal flow at each divided section. FE-simulations and experiments were conducted to validate the effectiveness of the proposed method in multi-pass tube shape drawing process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.191-194
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• 2009

Very big springback in advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be eliminated by the tool surface correction method or the forming process control method. Since the springback reduction by controlling the forming process is limited, in this study, the die correction method which finds die correction from the relationship between die design variable and springback is introduced to achieve springback reduction and is applied to the automotive side rail to reduce the springback of 75.8% within the assembly limit of 1 mm.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 추계학술대회 논문집
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• pp.775-780
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• 2004

CWR technology is generally believed to contribute to the increase of train speed and bring a variety of significant advantages, such as the decrease in track works, noise and vibration as well as the improvement of passenger comfort. In CWR technology, welding is considered to be one of the most important element technologies. Among the various welding methods, gas pressure welding is the most frequently used in vicinity of train line station since the operation is simple and the instruments are not heavy. The gas pressure welding is constructed exactly by good manual book on which simple and excellent welding methods is written and has the same performance as raw material. But this can be poor in the variety of the processing of rail end surface to be welded, the control of oxyacetylene flame and axil compressive force. This study tries to describe the characteristics of gas pressure welding, defect-causing factors and preventive counterplan of defects

• 대한기계학회논문집A
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• 제37권8호
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• pp.991-998
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• 2013

클린디젤 차량용 커먼레일 시스템의 연료분사관은 연료레일로부터 각각의 엔진 실린더에 연결된 인젝터로 연료를 공급하는 역할을 하며 반복 내압을 받게 된다. EURO 배기가스 배출규정 만족 및 연비향상을 위하여 요구되는 연료의 압력은 200MPa 이상으로 증가하고 있으며, 성형결함이 발생하지 않는 헤딩공정과 내압 피로수명 향상을 위한 자긴처리 기술이 요구되고 있다. 본 논문에서는 250MPa 급 반복내압을 만족할 수 있는 파이프 소재의 유동응력와 고주기 피로 데이터를 각각의 실험을 통하여 확보하였고, 연료분사관 앞 끝의 성형결함 여부를 판단하기 위하여 헤딩공정에 대한 유한요소해석을 수행하였다. 반복내압에 대한 내구수명 향상 및 신뢰성 확보를 위해 자긴공정에 대한 유한요소해석을 통하여 외경부의 인장잔류응력까지 고려한 최적 공정설계 수행 및 피로해석을 통한 설계의 타당성을 검증하였다.