• Title/Summary/Keyword: Rail steel

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Proposal of the Track Layout Criterion for the Light Rail Transit (경량전철 선로선형기준에 대한 제안)

  • 오지택;한승용;윤태양;성택룡
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.111-118
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    • 2000
  • This paper proposes the track layout criterion for the LRT(light rail transit). All criterions established concerning dimension and performance of LRT vehicles that are three types. Types of vehices are AGT(automated guided train) steel wheel. AGT rubber tire and LIM(linear induction motor). Using theoritical approach, adaptation and validity of criterions are verified. Proposed criterions may provide a standard scheme for design and construction of the infrastructure on LRT.

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Carbody strength evaluation for a light rail vehicle (경전철 차량 개발을 위한 차체 강도 평가)

  • 김진혁;박근수;박상규
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.466-473
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    • 1998
  • LRV(Light Rail Vehicle) is one of the most useful way for urban transit. HDPIC has designed and manufactured the LRV train set for Manila Line 1 expansion. The LRV is composed of two carbody sections which are coupled by a articulated bogie. The articulated bogie and two motorized bogies have slewing rings in order to improve the curving performance and ride quality. Carbody structures are mainly made of low-carbon stainless steel (STS301L), and the carbody bolsters and draft sills are made of rolled steel for welded structures. The authority's specifications specified the design load conditions and weight limits. Design load conditions are vertical load, compressive load and diagonal jacking, and the maximum axle load is 10.7 ton. In order to meet those requirements, the stiffness and strength of carbody structure were predicted using finite element analysis during design stage. The half or full structure is modeled and analyzed with design load conditions, and critical areas are analysed in detail using sub-modeling method. The strength and strength of carbody structure was also verified by the load test. The analysis and test results show a good agreement.

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Continuous deformation measurement for track based on distributed optical fiber sensor

  • He, Jianping;Li, Peigang;Zhang, Shihai
    • Structural Monitoring and Maintenance
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    • v.7 no.1
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    • pp.1-12
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    • 2020
  • Railway tracks are the direct supporting structures of the trains, which are vulnerable to produce large deformation under the temperature stress or subgrade settlement. The health status of track is critical, and the track should be routinely monitored to improve safety, lower the risk of excess deformation and provide reliable maintenance strategy. In this paper, the distributed optical fiber sensor was proposed to monitor the continuous deformation of the track. In order to validate the feasibility of the monitoring method, two deformation monitoring tests on one steel rail model in laboratory and on one real railway tack in outdoor were conducted respectively. In the model test, the working conditions of simply supported beam and continuous beam in the rail model under several concentrated loads were set to simulate different stress conditions of the real rail, respectively. In order to evaluate the monitoring accuracy, one distributed optical fiber sensor and one fiber Bragg grating (FBG) sensor were installed on the lower surface of the rail model, the strain measured by FBG sensor and the strain calculated from FEA were taken as measurement references. The model test results show that the strain measured by distributed optical fiber sensor has a good agreement with those measured by FBG sensor and FEA. In the outdoor test, the real track suffered from displacement and temperature loads. The distributed optical fiber sensor installed on the rail can monitor the corresponding strain and temperature with a good accuracy.

Springback Control in the Forming Processes for High-Strength Steel Sheets (고강도 강판 성형 공정의 스프링백 제어)

  • Yang WooYul;Lee SeungYeol;Keum YoungTag;Hwang JinYoung;Yoon ChiSang;Shin ChirlSoo;Cho WonSuk
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.08a
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    • pp.35-40
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    • 2003
  • In order to develope springback control technology for high-strength steel sheets, some studies have been conducted: dome stretching test, stepped s-rail forming and springback measurement, and optimally shaped initial blank design. First, to find out the formability of TRIP60, dome stretching test was performed. Next the stepped s-rail die, which was designed to form a channel type panel with large twist and wall curl, was manufactured and used to know the effect of controlling forming variables, such as blank holding force and flange amount on the springback. Furthermore, new measurement method of the springback was introduced to define wall curl and twist in geometrically complex panels. Finally, the optimally shaped initial blank was employed to verify one of the best ways to control the springback in channel type, high strength sheet panels.

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Machine vision system design for inspecting steel bearing balls (베어링 강구 검사용 기계시각 시스템 설계)

  • Park, Su-Woo;Kim, Yoon-Su;Lee, Sang-Ok;Lim, Byung-Hun;Kim, Tae-Gyun;Park, Cheol-Young;Choi, Byung-Jae;Lee, Moon-Rak;Do, Yong-Tae
    • Journal of Sensor Science and Technology
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    • v.17 no.5
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    • pp.338-345
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    • 2008
  • Steel bearing balls are important component in machines having moving parts. In this paper we describe a vision-based automatic inspection system designed for sensing defects on the surface of steel bearing balls. The system has a camera looking down over a rail on which balls roll. Two mirrors are installed at both sides of the rail so that the side parts of a ball can be well inspected. The entire ball surface can be sufficiently seen by taking three images at $120^{\circ}$ rotation interval. Defects are detected by thresholding the difference image between an image captured and the reference image of a good ball.

An Experimental Study on the Longitudinal Resistance Behavior of an Existing Ballastless Steel Plate Girder Bridge (기존 무도상 판형교 궤도의 종저항거동에 대한 실험)

  • Kim, Kyoungho;Hwang, Inyoung;Baek, Inchul;Choi, Sanghyun
    • Journal of The Korean Society For Urban Railway
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    • v.6 no.4
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    • pp.327-337
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    • 2018
  • Since the track of the ballastless steel plate girder bridge is connected to a main girder without a deck and a ballast, the impact generated by train passage is transferred directly to bridge main members, and it can cause frequent damage of the bridge as well as higher noise and vibration level. Applying the CWR (Continuously Welded Rail) technology can reduce this structural problems, and, to this end, it is necessary to understand the characteristics of factors influencing vehicle-track or track-bridge interaction. In this paper, experimental study results are presented for examining the longitudinal resistance characteristics of the track, including a rail fastener, a sleeper fastener, and a track skeleton, installed on a ballastless steel plate girder bridge. The experiment is conducted using a disposed bridge from service, which is transported to a laboratory. The experimental results show that the rail fastener satisfies the performance criteria of the longitudinal resistance presented in KRS TR 0014-15, and the longitudinal resistance of old and new type sleeper fasteners is higher than the values provided in the existing research. Also, the unloaded longitudinal resistance of the ballastless track is between the ballast and the concrete tracks.

Process Design for Hot Forging of Asymmetric to Symmetric Rail Steel (비대칭 레일강으로부터 대칭 레일강으로의 열간단조 공정설계)

  • 조해용;이기정;오병기;이학규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.666-669
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    • 2002
  • Process design of hot forging, asymmetric to symmetric rail, which is used for the turnout of railway express has been investigated. Owing to the big difference in shape between the initial billet and the final forged product, it is impossible to hot forge the rail in a single step. Therefore, multi step forging as well as die design for each step are necessary for the production. The deformation behavior during hot forging has been analyzed by the numerical simulation through commercial FEA software, DEFORM$^{TM}$-2D. Modification of the design and repeated simulation have been carried out on the basis of the simulation result. For comparison with the simulation results, flow analysis experiment using plasticize has been also carried out. The results of the flow analysis experiment showed good agreement with those of the simulation. Therefore, the developed process design could be applied to the actual production.

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The Study on Mechanical and Thermal Properties of ACSR 480Rail Conductor with Various Defects (시공유형에 따른 ACSR 480Rail 가공송전선 접속개소의 기계적 및 열적 특성 연구)

  • Ahn, Sang-Hyun;Kim, Byong-Geol;Kim, Sang-Su;Sohn, Hong-Kwan;Park, In-Pyo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1297_1298
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    • 2009
  • According to previous report, aged sleeves for old transmission lines have various defect such as biased installation or corrosion of steel sleeve. These defects occupied almost 50 percent of investigated aged sleeves. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Moreover, the defects have been limited power capacity of transmission line. This paper study on thermal behavior of ACSR 480Rail conductor and sleeve with various defect model. The detailed results were presented in the text.

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Axisymmetric bending of a circular plate with symmetrically varying mechanical properties under a concentrated force

  • Magnucki, Krzysztof;Stawecki, Wlodzimierz;Lewinski, Jerzy
    • Steel and Composite Structures
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    • v.34 no.6
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    • pp.795-802
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    • 2020
  • The subject of the paper is a circular plate with symmetrically thickness-wise varying mechanical properties. The plate is simply supported and carries a concentrated force located in its centre. The axisymmetric bending problem of the plate with consideration of the shear effect is analytically and numerically studied. A nonlinear function of deformation of the straight line normal to the plate neutral surface is assumed. Two differential equations of equilibrium based on the principle of stationary potential energy are obtained. The system of equations is analytically solved and the maximum deflections and shear coefficients for example plates are derived. Moreover, the maximum deflections of the plates are calculated numerically (FEM), for comparison with the analytical results.

Dynamics of an AGT System Light Rail Transit with Rubber Tires (고무차륜 AGT시스템 경전철의 동특성 해석)

  • 전광식;이우식;윤성호
    • Proceedings of the KSR Conference
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    • 1999.05a
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    • pp.135-142
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    • 1999
  • This paper deals with dynamic characteristics of automated guideway transit vehicle with rubber tires. Several models for guideway system of LRT(Light Rail Transit) have been Proposed because of the necessity of guideway system for LRT with rubber tires on exclusive rail unlike steel tires. Here, steering system and bogie system are investigated to compare with dynamic characteristics. On selecting guideway system, the way of vehicle operation should be considered and simultaneously the dynamic characteristics of the vehicle must be evaluated with respect to each guideway. The results show that stability is essential for vehicle with steering system, and that single-axle bogie system gives the good stability, though it is necessary to reduce the guide-wheel force

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