• 제목/요약/키워드: Rail Pad

검색결과 83건 처리시간 0.033초

Fast clip을 적용한 콘크리트궤도용 분기기 개발 (Development of turnout on concrete track using Fast clip)

  • 황광하;류기대;박춘복;박광련;윤병현
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 춘계학술대회 논문집
    • /
    • pp.1002-1008
    • /
    • 2011
  • Turnout is a mechanical installation enabling railway trains to be guided from one track to another at a railway junction. there are classified variously according to rail type, sleeper type, fastening system, track type. Construction of concrete track are on the increase recently to secure the safety of track structure as well as to reduce the maintenance cost. SFC fastening system used the plain track a lot and for those reasons, The fast clip turnout demand growing to improving efficiency of the maintenance cost by unification of fastening clip on whole line. in this study is about development of the fastening system for new turnout using fast clip. this fastening system assembled elasticity pad underneath a base plate. its can change stiffness how to adjust contact surface area of elasticity pad Developed fastening system have passed test according to rule of KRS-TR0014-09R (rail fastening system) and Performance Certification by KR.

  • PDF

콘크리트 궤도의 최적 탄성에 관한 연구 (A Study on the Optimum Stiffness of Concrete Slab Track)

  • 공선용;김상진
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 춘계학술대회 논문집
    • /
    • pp.1085-1090
    • /
    • 2007
  • In recent railway construction, the concrete slab track is getting highlighted as main stream in track type. However, it is the fact that there are different opinions in selection of the optimized spring coefficient of elastic pad. In this study, the performance of vibration reduction in different stiffness of rail pad for ballasted track was compared, and the changes in characteristics, such as static/dynamic deflection of components, vibration acceleration, insertion loss etc., were analysed by using ISI Program for various types of rail fastening system used in concrete slab track. It was concluded that the fastening system with softer pads has shown the better performance of vibration reduction in concrete slab track and the optimized static stiffness has been calculated to 21.1kN/mm for conventional railways, 17.6kN/mm for high-speed railways and 17.8kN/mm for subways.

  • PDF

기존선 속도향상을 위한 궤도재료 개선에 관한 기초 연구 (A preliminary research on improving track material components for increasing train speed on conventional lines)

  • 원용환;김관형;김순철;구수환
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 춘계학술대회 논문집
    • /
    • pp.456-460
    • /
    • 2007
  • The original conventional railway was designed to be stand against 150km/h and it is still being operated at the present. However, if the speed of train is improved up to 200km/h in the near future in order to get competitiveness, we examined how the speed effect on the rail and we analyzed the effect of vibration, the stress and the displacement of the rail material by the change of the speed and the change of the property of matter through the hydrostatical and the dynamic analysis about the absence of the rail. As the result of the analysis by the above method, we got the prove that the best synthetic hardness of the rail is $75{\pm}10KN/mm$. Therefore, it is proved that rail pad has to be improved.

  • PDF

DP780 초고장력 강판을 이용한 자동차용 시트레일의 성형공정 설계 (Process Design of Seat Rail in Automobile by the Advanced High Strength Steel of DP780)

  • 고대철;안재홍;장명진;배재호;김창호;김병민
    • 소성∙가공
    • /
    • 제17권3호
    • /
    • pp.197-202
    • /
    • 2008
  • The control of springback is very important in sheet metal forming since springback affects the dimensional inaccuracy of product. The object of this study is to design the manufacturing process for the improvement of the performance of seat rail by DP780. The influence of process variables such as bend angle and pad force on the springback has been firstly investigated through the comparison between the results of FE-analysis and trial out for initial design based on designer's experience. The process variables of the initial design have been modified in order to improve the dimensional accuracy of seat rail from the prediction of springback by FE-analysis. It was shown from experiment that the improved design satisfied the required specifications such as the dimensional accuracy and the strength of seat rail.

레일체결장치용 방진패드의 피로거동에 관한 해석적 연구 (Analytical Study on Fatigue Behavior of Resilient Pad for Rail Fastening System)

  • 최정열
    • 문화기술의 융합
    • /
    • 제7권2호
    • /
    • pp.405-410
    • /
    • 2021
  • 본 연구에서는 레일체결장치용 방진패드의 사용수명 및 스프링강성을 평가하고자 비선형 재료모델 및 피로하중조건을 적용한 유한요소해석을 수행하였다. 피로해석 결과, 초기조건 대비 스프링강성의 변화율은 약 16%로 나타나 피로경화가 발생된 것으로 분석되었다. 방진패드의 길이방향으로 발생되는 응력은 중앙부와 외곽부(Edge)의 발생응력의 차이가 약 10배 이상 발생되었다. 또한 중앙부 보다 외곽 경계부의 등가응력이 2배 이상 크게 발생하는 것으로 분석되었다. 따라서 실제 사용조건에서 방진패드의 손상 및 변형 취약부는 방진패드의 모서리부분인 것으로 분석되었다. 피로해석을 통해 산출된 반복횟수에 따른 방진패드의 등가응력을 이용하여 방진패드의 피로수명선도를 도출하였다. 본 연구에서 도출한 방진패드의 피로수명선도를 이용하여 향후 다양한 하중조건에서 방진패드의 등가응력을 산출하여 해당조건에서의 피로수명을 예측하는 데에 활용이 가능할 것으로 판단된다.

정밀 공작기계 안내면의 평행도 측정 (Parallelism Measurement for Guide Rails of Precision Machine Tools)

  • 황주호;박천홍;;김승우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.792-795
    • /
    • 2005
  • The guide-ways of precision machine tools are one of important element of machine tools. It has usually a pair of surfaces for constraint of one direction with bearing. In the case of precision machine tools, non-contact bearing such as hydrostatic bearing and aerostatic bearing is adopted usually. In this case, profiles of rails has effect on straightness and the clearance of bearing has effect on stiffness of guide way, which changes to higher if clearance changes to smaller. The clearance is varied along moving table according to relative distance of pair of rails. The relative distance of pair of rail can be divided by three properties. First and second properties are straightness of each pair of rail and bearing pad. And, third is parallelism about pair of rails and pairs of bearing pad. There are several methods for measuring straightness of each surface such as reversal method, sequential two point method, and way straightness. These straightness measuring methods are always acquiring deviation of profile from eliminating linear fitted inclined line and don't have the information of parallelism. Therefore, to get the small clearance for high stiffness, the straightness of rail and bearing pad and parallelism about pair of rails and pair of bearing pads are measured for correction such as regrinding, reassembling and lapping. In this research, new and easy method for measuring parallelism of pair of rails is suggested. Two displacement probe and sensor stage, which is carry on the displacement sensor, are needed. The simulation and experiment was accomplished about pair of horizontal guide way to confirm the measurement of parallelism. And, the third probe is added to measure the straightness of each rails by sequential two point method. From the estimation of combined these two methods, it is confirmed that the profiles of a pairs of rails can be measured.

  • PDF

소음$\cdot$진동 저감을 위한 고속철도용 방진침목 개발(II) (Developement of Resilient Sleeper for Reduction of Sound and Vibration in High Speed Railways(II))

  • 임주환;고동춘;조선규;양신추;엄기영
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2004년도 추계학술대회 논문집
    • /
    • pp.824-829
    • /
    • 2004
  • In this paper, the process of development of resilient sleepers, which improves the train safety, passenger comfort and reduces the noise and vibration, is presented. To optimize the bonding method between elastic pad and PC sleeper, special pad shape like arrow is adopted and is applied in manufacturing. Bonding strength and reduction effects of vibration of the resilient sleepers are experimentally investigated. From the experiment results, it is investigated that the bonding strenth is enough to satisfaction the criteria and the vibration characteristic is also more effective for sleeper with elastic pad than that in ordinary PC form. These results indicate that the elastic pad can reduce possibility of rail-corrugations and thus resulting in the reduction of maintenance costs.

  • PDF

소음.진동 저감을 위한 고속철도용 방진침목 개발 (Development of Resilient Sleeper for Reduction of Sound and Vibration in High Speed Railways)

  • 엄주환;양신추;강윤석
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2001년도 추계학술대회논문집 II
    • /
    • pp.1242-1248
    • /
    • 2001
  • In this paper, the process of development of resilient sleepers, which improves the train safety, passenger comport and reduces the noise and vibration, is presented. To determine the required material properties of elastic pad, static and dynamic simulations are performed and is applied in manufacturing. Lateral resistance and durability characteristics of the resilient sleepers are experimentally investigated. From the experiment results, it is investigated that the displacement is less for sleeper with elastic pad than that in ordinary PC form. However, the lateral resistance is investigated little less -for sleeper with elastic pad than ordinary PC form. These results indicate that the elastic pad can reduce possibility of rail-corrugations and thus resulting in the reduction of maintenance costs.

  • PDF

A Study on the Sliding Distance and the Proper Position of Supporter with respect to the Wedge Angle in the Wedge Type Rail Clamp

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • 한국항해항만학회:학술대회논문집
    • /
    • 한국항해항만학회 2006년도 Asia Navigation Conference
    • /
    • pp.115-120
    • /
    • 2006
  • The rail clamp is the device to prevent the crane slips along rails from the wind blast as well as to locate a container crane in the set position in operating mode. In this study we conduct the research for the sliding distance of rail clamp and the proper position of supporter with respect to the wedge angle in the wedge type rail clamp. The sliding distance to display the clamping force of the jaw pad corresponding to the design wind speed criteria is determined by the total displacement of the rail clamp at the roller center and the wedge angle. And the supporter is the device to prevent the overload which is applied on each part of the rail clamp by wind speed increment, because a clamping force is generated by the sliding of the wedge due to the wind. Accordingly the position of the supporter to prevent the overload is determined by analyzing the forces applied to the rail clamp. In order to analyze the sliding distance and the proper position of supporter with respect to the wedge angle as the wind speed is 40m/s, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adopted as the design parameter.

  • PDF

레일응력을 고려한 레일패드강성 결정 (Evaluation of Rail pad Stiffness Considering Stress of Rail)

  • 박대근;김재학;손기준;김한종
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 추계학술대회 논문집
    • /
    • pp.419-431
    • /
    • 2007
  • The track and rail surface geometry is of prime importance on the requirement for track dynamic stiffness, particularly for the speed of 350 km/h, for which both the requirement for fatigue and tensile strength limits require a lower stiffness than 100 kN/mm, which is near the value for ballasted track. However, the track quality has been considered as being the same for 350 km/h as that for 300 km/h, and based on ballasted track, and the track geometry may be kept in better condition with a slab track(probably more similar to the medium quality track geometry of ballasted track). In conclusion, under the condition that the track geometry quality provided by the concrete slab system is fairly good, and that the required maintenance is applied to the rail surface, there would be no safety risk if the fastening system point stiffness reaches 160 kN/mm for 300 km/h operation, and 110 N/mm at 350 km/h.

  • PDF