• Title/Summary/Keyword: Radial Contact Force

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A Study on the Enhancement of Durability for the Power Steering Oil Seal of Automotive (자동차 파워스트어링 오일씰 내구성 향상에 관한 연구)

  • Choi, Hyun-Jin;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.83-88
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    • 2010
  • This study aimed to enhance the durability by distributing the stress concentration at the contact and increasing the mechanical characteristics, as well as by changing the surface shape for LIP in the low-pressure seal among oil seals installed to the power steering of automotive. Accordingly, results were derived from comparisons and reviews with oil seals under the existing mass production by carrying out the performance tests after designs and productions are done with the addition of embo shapes on the surface of LIP in the low-pressure seal. As a result of this study, it has been identified that the durability of oil seals with the addition of embo shapes was enhanced with higher radial force and less variation in the internal diameter for the LIP. In addition, it was seen that the sealing ability for those oil seals is superior to the existing oil seals as their rotational torque values are less than those of the existing oil seals.

Fabrication and evaluation of hydrophobic metal stent using electron beam equipment (전자빔 처리를 통한 발수성 금속 스텐트 제작 및 평가)

  • Kim, Jisoo;Park, Jongsung
    • Journal of Sensor Science and Technology
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    • v.30 no.3
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    • pp.165-169
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    • 2021
  • The objective of this study was to fabricate a novel hydrophobic stent for reducing restenosis by employing electron beam equipment. The stent was fabricated from a CoCr alloy tube by using a femtosecond laser and was treated with argon plasma. Subsequently, the stent's surface specification changed from hydrophilic to hydrophobic. Application of the electron beam offers several advantages such as a short processing time, whole surface reforming, and enhancement of material properties. As the surface of the stent was rendered hydrophobic, it can provide equivalent or enhanced mechanical properties and greater functionality with a higher radial force at the extended stent in a blood vessel. The obtained results corresponding to the mechanical properties indicate that the contact angle increased to approximately 130°, and the radial force increased to approximately 3 N. Furthermore, cell culture experiments were conducted for verifying whether cells were cultured on the surface-modified CoCr surface. Based on the obtained results, it is believed that an effective reduction in the restenosis of inserted vascular stents is possible.

Characteristics of Herringbone-Grooved Hydrodynamic Bearing and Scanner Motor for Laser Beam Printer (레이저 프린터에 사용되는 빗살무늬 유체동압 베어링과 스캐너 모터의 특성)

  • Jeong, Seong-Hun;Lee, Yeong-Je;Jeong, Dae-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.269-274
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    • 2000
  • Frictions and electrical contact voltages of the herringbone-grooved hydrodynamic bearing(HHB) were 9, measured to use in a laser scanner motor. This bearing with varying loads, speeds, oil viscosity, and radial clearances successfully operated up to 28,000rpm and 0.5N. Experimental results under various environments confirmed that this bearing had excellent performance with low friction force, and operated without contact between shaft and sleeve.

A Study on the Characteristics of Internal Dynamic Pressure of Vane Pump (베인 펌프의 내부 비정상 압력특성에 관한 연구)

  • 정석훈;정재연
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.79-84
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    • 1998
  • This paper presents the experimental study of the dynamic internal pressure within a vane pump. The measurement of the dynamic internal pressure acting on the line contact between the vane and the camring in a vane pump with intravanes have been investigated. The variations of the radial acting force of a vane are calculated from previously measured results of dynamic internal pressure in four chambers surrounding a vane, and the variations of the film thickness are estimated in both the rotational speed ranges from 600 to 1200 rpm and the delivery pressure ranges from 1 to 14 MPa. The experimental technic has been established to obtain the data for performance analysis, such as reaction forces between vane and camring, friction wear at the contact regions, leakage characteristics and net forces upon the pump shaft in case of the unsteady load which is forced to the intravane pressure balance type vane pump.

The Lubrication Characteristics of the Vane Tip Under Inlet Pressure Boundary Conditions for an Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2179-2186
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    • 2005
  • The lubrication modes of line contact between the vane and the camring in an oil hydraulic vane pump have been investigated. First, variations of the radial acting force of a vane were calculated from previously measured results of the dynamic internal pressure in four chambers surrounding a vane. Next, distinctions of the lubrication modes were made using Hooke's chart, which represents an improvement over Johnson's chart. Finally, the influence of boundary conditions in the lubrication region on fluid film lubrication was examined by calculating film pressure distributions. The results show that the lubrication modes of the vane tip are a rigid-variable viscosity region. This region discharges pressure higher than 7 MPa, and exerts a great influence on oil film pressure in the large arc section due to the Piezo-viscous effect.

A Study on the Estimation of Separation Forces of a Power Steering Hose Assembly (동력조향장치 호스 조립품의 이탈력 추정에 관한 연구)

  • Kim Hyungje;Kim Byungtak;Yoon Moonchul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.190-196
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    • 2005
  • The power steering hose assembly is usually manufactured through the swaging process, which is conducted to connect a hose with metal fittings. In this process the hose is inserted into metal components, the sleeve and the nipple, and compressed in the radial direction by the jaws to clamp the hose with metal components. In case that the clamping force is small, the oil in the hose can leak locally under the severe operating conditions. To confirm the clamping force requirements, the measurement of separation force in longitudinal direction of the hose is usually performed. In this study, the swaging process of a hose is simulated with the finite element method, to investigate the effect of friction coefficient on the separation fDrce. The results interpretations are ffcused on the inner rubber component, and also a formula is proposed to estimate the separation farces with respect to friction coefficients.

Performance analysis of co-orbiting scroll compressor (동시 선회 스크롤 압축기의 성능해석)

  • 김현진;김명균;서원열
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.6
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    • pp.716-724
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    • 1999
  • In co-orbiting scroll compressor, the two scroll members are to orbit with independent radii, producing a relative orbit motion between them. One scroll member is driven by the crank mechanism while the motion of the other member is determined by geometrical constraints and reacting forces. This paper presents an analytical study on the performance of a co-orbiting scroll compressor. The following results have been obtained: Radial contact force between the scroll wraps is virtually free from the centrifugal force of the orbiting scroll member. The frictional losses are somewhat increased due to the complicated drive mechanism, yielding to a little lower EER compared to conventional radially compliant scroll compressors .

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Shakedown Analysis of Shaft in Bearing-Shaft Assembly (베어링-축 조립체에서 축의 셰이크다운에 관한 연구)

  • Park, Heung-Geun;Park, Jin-Mu;O, Yun-Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1740-1747
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    • 2000
  • Under repeated rolling, initial plastic deformation introduces residual stresses which render the steady cyclic state purely elastic. This is called the process of shakedown. Many studies have been done about the shakedown in semi-infinite half space using calculated Hertizian pressure. In this paper shakedown processes in a shaft are studied by finite element analyses of a two dimensional(plane strain) model with elastic-linear-kinematic-hardening-plastic material subjected to repeated, frictionless rolling contact. Symmetric and non-symmetric pressure distributions are obtained using a simplified model of the bearing-shaft assembly. The rolling contact is simulated by repeatedly translating both pressure distributions along the surface of the shaft. By the influence of the non-symmetric pressure, larger residual radial tensile stress is generated in the immediate subsurface layer, which may make a crack propagate and, the subsurface undergoes a zigzag plastic deformation during the shakedown process, which may lead to a crack initiation.

A Study on the Improvement of Cutting Precision by the Ultrasonic Vibration Cutting (초음파 진동 절삭에 의한 가공정도 향상에 관한 연구)

  • Kang, Jong-Pyo;Kim, Byong-Hwa;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.69-77
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    • 1991
  • The ultimate target of machining process is to get both precision and productivity simultaneously. To obtain these effects, many kinds of machining methods have been considered and various research effort has been made for a long time. Ultrasonic vibration cutting method is one of these methods. When the ultrasonic vibration is applied on the workpiece or the tool, the cutting tool makes periodical contact with workpiece due to vibration. The cutting is performed by vibrating impact force while the cutting tool contacts the workpiece, and it makes the displacement of both the tool and workpiece minimum in three force component (principal, axial, radial force) direction during the cutting process. So the cutting precision is better than conventional cutting method. The main results that obtained by the expriments of ultrasonic vibration cutting are as follows; 1. The value of roundness is about 1.4 ~ 2.5 [${\mu}m$] and this value is three or four times less than that of conventional cutting. 2. The value of surface roughness is about 1.2~2.2 [${\mu}m$] and this value is the two or three times less than that of conventional cutting.

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Prediction and optimization of thinning in automotive sealing cover using Genetic Algorithm

  • Kakandikar, Ganesh M.;Nandedkar, Vilas M.
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.63-70
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    • 2016
  • Deep drawing is a forming process in which a blank of sheet metal is radially drawn into a forming die by the mechanical action of a punch and converted to required shape. Deep drawing involves complex material flow conditions and force distributions. Radial drawing stresses and tangential compressive stresses are induced in flange region due to the material retention property. These compressive stresses result in wrinkling phenomenon in flange region. Normally blank holder is applied for restricting wrinkles. Tensile stresses in radial direction initiate thinning in the wall region of cup. The thinning results into cracking or fracture. The finite element method is widely applied worldwide to simulate the deep drawing process. For real-life simulations of deep drawing process an accurate numerical model, as well as an accurate description of material behavior and contact conditions, is necessary. The finite element method is a powerful tool to predict material thinning deformations before prototypes are made. The proposed innovative methodology combines two techniques for prediction and optimization of thinning in automotive sealing cover. Taguchi design of experiments and analysis of variance has been applied to analyze the influencing process parameters on Thinning. Mathematical relations have been developed to correlate input process parameters and Thinning. Optimization problem has been formulated for thinning and Genetic Algorithm has been applied for optimization. Experimental validation of results proves the applicability of newly proposed approach. The optimized component when manufactured is observed to be safe, no thinning or fracture is observed.