• Title/Summary/Keyword: Rack System

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Optimum Design for Reducing Steering Error of Rack-and-Pinion Steering Linkage (랙-피니언 조향기구의 조향오차 최적설계)

  • 홍경진;최동훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.43-53
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    • 1998
  • This paper addresses an optimization for reducing a steering error of a rack-and-pinion steering linkage with a MacPherson strut independent front suspension system. The length, orientations and inner joint positions of a tie-rod are selected as design variables and Ackerman geonetry, understeer effect, minimum turn radius, wheel alignment and packaging are considered as design constraints. Nonlinear kinematic analysis of the steering system is performed for calculating the values of cost and constraints, and Augmented Lagrange Multiplier(ALM) method is used for solving the constrained optinization problem. The optimization results show that the steering error are considerably reduced while satisfying all the constraints.

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Construction of Highly Integrated PC Cluster based on Windows XP (높은 집적도를 가지는 Windows XP PC 클러스터 구축)

  • Lee S.-K.;Shin J.-R.;Choi J.-Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.04a
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    • pp.41-46
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    • 2005
  • A new PC cluster was designed and constructed based on Windows XP Operating system. Primary target of the present design was the high node density per rack by using the general PC parts those are cost-effective and readily available in the market. Other major design points were system cooling and the convenient maintenance using standard PC parts. Presently 24 nodes per rack seems to be optimum considering the specification of the network switching device, system cooling and power supply, but 40 nodes can be accommodated within a single rack at maximum. Windows XP was selected as a high-performance computing environment considering the cost and the convenience in acquisition, maintenance and education. Both fast-Ethernet and Gigabit Ethernet network connection were tested and compared with previous data, especially for Linux doter using Myrinet. The result shows that there is no significant difference between the operating systems and the Fast-Ethernet and/or Gigabit Ethernet are good solution for the high-performance PC cluster considering the cost and performance.

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A Study on Establishment Method of Smart Factory Dataset for Artificial Intelligence (인공지능형 스마트공장 데이터셋 구축 방법에 관한 연구)

  • Park, Youn-Soo;Lee, Sang-Deok;Choi, Jeong-Hun
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.5
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    • pp.203-208
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    • 2021
  • At the manufacturing site, workers have been operating by inputting materials into the manufacturing process and leaving input records according to the work instructions, but product LOT tracking has been not possible due to many omissions. Recently, it is being carried out as a system to automatically input materials using RFID-Tag. In particular, the initial automatic recognition rate was good at 97 percent by automatically generating input information through RACK (TAG) ID and RACK input time analysis, but the automatic recognition rate continues to decrease due to multi-material RACK, TAG loss, and new product input issues. It is expected that it will contribute to increasing speed and yield (normal product ratio) in the overall production process by improving automatic recognition rate and real-time monitoring through the establishment of artificial intelligent smart factory datasets.

A Study on the Analysis of Seawater Pipeline Network for Open Rack Vaporizers (천연가스 기화기용 해수배관망 해석에 관한 연구)

  • Kim, Ho-Yeon;Park, Jong-Hark;Lee, Jeong-Hwan;Kim, Dong-Hyuk
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1760-1764
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    • 2003
  • This study was carried out to establish an analytical method on the open circuit seawater pipeline network for open rack vaporizers(ORVs). The linear theory method was chosen to solve this network system. In particular, the method was modified to calculate the static pressure at each node and to determine the operating condition of each pump with the mean static pressure of pumps and ORVs. The proposed method is the first report demonstrating that can be used as a solver for the complicated open circuit. Also, the method indicated the importance for exactly calculating equivalent length of pipes including valves, bends, fittings, and others to raise the accuracy. Although this technique is good for solving this system, it is still required to improve the convergence rate.

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A Study on Optimum Tooth Profile of Pin-Pinion Gear for Linear Motion (직선이송용 Pin-Pinion Gear의 최적 치형에 대한 연구)

  • Ham, S.H.;Nam, W.K.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.14 no.3
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    • pp.64-70
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    • 2010
  • In this study, designing of precise linear transferring device which can be applied to industrial machine and robot industry has been introduced. The direction of power flow and output feature are similar to current Rack-Pinion type. However, unlimited length extensity via rack modulizing, and securing high velocity transportation have been realized by applying Pin-Pinion Gear type at the operation part. The analysis has been calculated to obtain the Pin-Pinion Gear's optimized tooth profile. As a result of research, it is impossible to control precisely even overlap at the teeth of involute and sprocket. Because they have peculiar gearing structure. Therefore, modified cycloid tooth has been proposed to perform high velocity, precise control without backlash.

Case Study of Tribological Failure Characteristics in Automotive Steering System (자동차 조향장치의 트라이볼로지적 고장특성에 관한 사례연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.61-67
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    • 2010
  • The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

Design of a synchronization controller for non-rail mobile rack using repetitive control method (반복제어기법을 이용한 무궤도 이동랙 동기화제어기 설계)

  • Kim, Hwan-Seong;Park, Jin;Ha, Yun-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.527-534
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    • 2016
  • The non-rail mobile rack, which is used for cargo storage, can improve the storage capacities of logistics centers. Furthermore, it has the advantage that it can be used in traditional logistics centers without making any changes or renovation, such as installing rails. However, when the rack is operated by separated drive actuators mounted on the left and the right wheels, precise position control of the wheels is necessary even if the unbalanced cargo weight on the rack would affect the control. Therefore, internal synchronization control for position tracking between the left and right wheels on the non-rail mobile rack is necessary in this study. In addition, external synchronization control for realizing the same straight movements between mobile racks is necessary. For the internal and the external synchronization control, we propose a synchronization control algorithm based on the repetitive control theory. An internal synchronization control algorithm with repetitive control theory requires the application of the robust servo control method owing to parameter variations. In this case, we can set up the gains for the robust servo control system by considering the cargo variations on the mobile rack. Furthermore, for developing the external synchronization control algorithm, we use a double repetitive control system to perform synchronization control between mobile racks. The efficiency of the proposed control algorithm will be verified by simulation and experimental results. The proposed algorithm can be easily applied in the industry.

Study on the Direct Steering System using Rack and Pinion for Ultra-Small Vehicles (랙 & 피니언 기어를 이용한 소형 자동차의 직접 조향 방식에 관한 연구)

  • Kim, Soon-Ho;Kang, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.127-134
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    • 2002
  • This study present a direct steering system using rack and pinion for ultra-small vehicles. The traditional small vehicles for special use had the limitation of space by reason of short wheel tread. These vehicles has adopted a indirect steering system or a center arm system for steering. The disadvantages of these system were deterioration of gear efficiency and increase of parts. For direct-linkage to both knuckles, steering system is made up of out-side tie rods, tie-rod ends, and gear box. Thus, the proposed system has a minimum number of parts. The experimental results show a maximum efficiency at minimum steering angle and a minimum clearance circle. These effects were accomplished by adopting a Ackerman-Jantaud theory.

Steering Model for Vehicle Dynamic Analysis (차량 동력학 해석을 위한 조향장치 모델링)

  • Tak, Tae-Oh;Kim, Kum-Cheol;Yoon, Jung-Rak
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.214-221
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    • 1999
  • In this research, a power-assisted steering system is modeled as a part of a full vehicle dynamic model. The dynamic model of the steering system incorporates hydraulic and dynamic relations between major parts of a steering system, such as steering column, control valve, rack and pinion gear. Through an experimental setup of the steering system, the steering system model is validated. The steering model is included in a full vehicle dynamic model of a car, where kinematic relations between steering and suspension system are defined, and various simulations are performed to evaluate the performance of steering system in conjunction with overall dynamic performance of the vehicle.

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