• Title/Summary/Keyword: Rack & Pinion

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Characteristic Analysis and Static Tests of a Flat Moving Core Type LOA (평판 철심가동형 LOA의 특성해석 및 정특성 시험)

  • Jang, S.M.;Jeong, S.S.;Jeong, J.M.;Kim, H.K.;Wu, J.S.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.52-54
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    • 1998
  • LOA is the linear electromechanical device that mover is similar to secondary conductor of LIM. The mover reciprocates along stroke by supplying the alternating current to primary coil. LOA is the simpler and more efficient than other linear apparatus using the rotary motor because LOA produce the thrust force without any mechanical converter such as cam, clutch, belt, rack and pinion, etc. This paper deals with the static characteristics of moving coil type LOA by virtual work method, FEM analysis and experiment Results show that thrust force increases when mover travels form center to both ends.

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A Study on Improvement of the Thermal Stability for Development of Linear Motors with High Speed and Accuracy (고속.정밀 이송용 리니어모터 개발을 위한 열적 안정성 향상에 관한 연구)

  • Hwang, Young-Kug;Lee, Choon-Man;Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.126-133
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    • 2008
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speed and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. This paper presents an investigation into the thermal behavior of linear motors with the objective of deriving the optimum cooling conditions. To reach these goals several experiments were carried out, varying operating and cooling conditions. From the experimental results, this research proposed cooling conditions to improve the thermal characteristics of the linear motors.

Development of Robotic Tools for Chemical Coupler Assembly

  • Jeong, Sung-Hun;Kim, Gi-Seong;Park, Shi-Baek;Kim, Han-Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_1
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    • pp.953-959
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    • 2022
  • In this paper, the design result of robotic tools and the development of robot control system for chemical coupler assembly are presented. This research aims to eliminate the risk of chemicals exposed to human operators by developing the robotic tools and robot automation system for chemical tank lorry unloading that were done manually. Due to tight tolerance between couplers, even small pose error may result in very large internal force. In order to resolve the problem, the 6-axis compliance device is employed, which can provide not only enough compliance between couplers but also F/T sensing. The 6-axis compliance device having large force and moment capacity is designed. A simple linear gripper with rack-and-pinion is designed to grasp two sizes of couplers. The proposed robot automation system consists of 6-DOF collaborative robot with offset wrist, 6-axis compliance device with F/T sensing, linear gripper, and two robot visions.

Development of security windows by smart homes (스마트홈과 연동하는 안전 방범창의 개발)

  • Dahee Jeon;Dwwit Jeon;Woohyeon Hwang
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2024.01a
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    • pp.193-194
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    • 2024
  • 스마트홈과 연동하는 안전한 방범창은 외부의 침입자를 차단하고 주거 내의 물품 도난 및 개인의 신변을 보호하기 위한 안전설비로 다양한 형태의 방범창이 존재한다. 스마트홈은 건물 내의 센서가 화재를 감지하면 방범창 내부의 원격시스템이 자동으로 방범창을 매우 짧은 시간 안에 개방할 수 있도록 설계한다. 화재 등 재난시 상하부 방법창이 자동으로 개폐되도록 랙피니언을 이용하여 방범창의 위쪽 창틀을 상승시켜 창살이 움직일 수 있도록 개방하고 동시에 아래쪽 창틀이 회전하도록 구성하여 화재 및 폭우 등에 인명피해를 줄일 수 있도록 설계한다. 스마트홈 시스템과의 연계로 재난을 미리 감지하고 탈출구를 개방한다면 신속하고 안전한 대피가 가능하고, 기존의 프레임 부분 변경에 간단한 시스템만 변경하여 적용할 수 있어, 간단한 구조로 설치할 수 있고 낮은 비용으로 스마트홈을 구성할 수 있다. 특히 스마트홈과 연동하여 재난을 미리 감지하고 탈출구를 개방함으로써 신속하고 안전한 대피가 가능하여 다양한 재난을 대비할 수 있다.

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Technologies for improving the running safety of a tram operating on the concrete embedded track (콘크리트 매립형 궤도를 운행하는 트램의 주행안전성 향상 기술)

  • Seo, Sung-il;Mun, Hyung-Suk;Kim, Sun-Chun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.717-724
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    • 2017
  • To improve the running safety of a tram operating on a concrete embedded track, a bogie, the core system of the tram, was developed and fabricated. After it was integrated with the prototype car body, a short distance track with a sharp curve and steep gradient was constructed for the test operation. A formula to check the interference of the wheel flange with the track during running was proposed. Based on the results provided by the formula, the track was designed. Another simple formula was derived to estimate the derailment quotient and the wheel unloading ratio. During running on the track, the acceleration of the car body was measured and the interface status between the wheel and the track was monitored by a video system. According to the results calculated by these simple formulas, the derailment quotient and wheel unloading ratio were estimated to be within the safety criteria. In the actual test, no derailment occurred and the measured acceleration satisfied the criteria. Also, there was no interference between the wheel and track. The video monitoring results showed no signs of derailment, such as the climbing of the wheel. The pinion in the center showed good running safety, contacting smoothly with the rack. The measurements of environmental noise proved that the criteria were satisfied.

A Study on the Magnetic Circuit Design and Control Method of 2-Phase 8-Pole PM Type Linear Pulse Motor (2상(相)8극영구자석형(極永久磁石形) LPM의 자기회로설계(磁氣回路設計)와 제어방식(制御方式)에 관한 연구(硏究))

  • Kim, Il-Jung;Lee, Eun-Woong;Lee, Min-Myeong;Lee, Myeong-Il
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.47-50
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    • 1991
  • LPM(Linear Pulse Motor) provide direct and precise position control of bidirectional linear motion. LPM is not subject to the same linear velocity and acceleration limitations inherent in systems converting rotary to linear motion such as lead screws, rack and pinion, belt and pulley drives. With LPM, all the thrust force generated by the motor is efficiently applied directly to the load. And speed, distance, and acceleration are easily programmed in a highly repeatable fashion. Potential industrial and application fields of LPM include PCB assembly, industrial sewing machines, automatic inspection, coil winder, medical uses, conveyer system, laser cut and trim systems, semiconductor wafer processing, OA instruments etc. This paper describes various design parameter of LPM such as magnetic ciucuit construction methods, phase number and tooth number per pole, permanent magnet and coil mmf, tooth geometries. And to solve the problems of existing control methods, in this paper, a new control method of the LPM is proposed throughout modern control theory.

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A Study on the Energy Saving Type Pneumatic System Characteristics (에너지 절약형 공기압 시스템 특성에 관한 연구)

  • Kim, Hyeong-Ui;Kim, Dong-Su;Gang, Bo-Sik;Seong, Baek-Ju
    • 연구논문집
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    • s.25
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    • pp.91-98
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    • 1995
  • Recently, improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, pneumatic cylinder is applied to feeding work of workpiece. jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, the experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure($4.5kg_f/cm^2$) of compressed air goes into the rodless chamber 1 to drive the piston rod forward which is named working stage. The supply pressure ($2kg_f/cm^2$) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, the research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

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A Study on the Cooling Parameter Decision of Linear Motor System by Finite Volume Method (유한체적법을 이용한 리니어모터 시스템의 냉각조건 선정에 관한 연구)

  • Hwang Y.K.;Eun I.E.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.449-450
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    • 2006
  • Development of a feed drive system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper presents an investigation into a thermal behavior of linear motor cooling plate. FVM employed to analyze the thermal behavior of the linear motor cooling plate, using the ANSYS-CFX.

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Mechanical characteristics of involute-circular arc composite tooth profile (인벌류우트-圓弧 合成齒形의 諸特性)

  • 변준형;최상훈;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.870-875
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    • 1986
  • In this study, full-rounded tip curve of rack and its mating fillet curve of pinion in Involute-circular arc composite tooth profile are derived. Mechanical characteristics are calculated analytically, i.e., Specific sliding, Nominal bending stress at working root circle and the Contact factor of the arc of contact in circular arc part to the arc of double contact. These characteristics compared with standard involute tooth profile are improved in circular arc part of composite tooth profile. To obtain more efficient composite tooth profile, we studied these characteristics with regard to the changes of unwound angle and radius of circualr arc. And a design method of composite tooth profile is suggested. Composite tooth profile are compared with standard involute tooth profile.

Dynamic Design of a Mass-Spring Type Translational Wave Energy Converter (파력발전용 병진 질량-스프링식 파력 변환장치의 동적설계)

  • Choi, Young-Hyu;Lee, Chang-Jo;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.182-189
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    • 2012
  • This study suggests a dynamic design process for deciding properly design parameters of a mass-spring type Wave Energy Converter (WEC) to achieve sufficient energy conversion from wave to power generator. The WEC mechanism, in this research, consists of a rigid sprung body, a platform, suspension springs and dampers. The rigid sprung body is supported on the platform via springs and dampers and vibrates translationally in the heave direction under wave excitation. At last the resulting heave motion of the sprung body is transmitted to rotating motion of the electric generator by rack and pinion, and transmission gears. For the purpose of vibration analysis, the WEC mechanism has been simply modelled as a mass-spring-damper system under harmonic base excitation. Its maximum displacement transmissibility and steady state response can be determined by using elementary vibration theory if the harmonic ocean wave data were provided. With the vibration analysis results, the suggested dynamic design process of WEC can determine all the design parameters of the WEC mechanism, such as sprung body mass, suspension spring constant, and damping coefficient that can give sufficient relative displacement transmissibility and the associated inertia moment to drive the electric generator and transmission gears.