• Title/Summary/Keyword: Rack

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Design of Logistics Transportation Robot Based on Modular Conveyor Rack and Path Planning in Logistics Center (모듈형 컨베이어 랙 기반 물류 이송 로봇의 설계 및 물류 센터 내 경로계획)

  • Kim, Young-Min;Kim, Yong-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.2
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    • pp.83-88
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    • 2016
  • In this paper, a design method for a logistics transportation robot based on a modular conveyor rack and path planning considering the environment of a logistics center is proposed. The driving part of the logistics transportation robot is designed and the working method of lifter for the transportation function is explained. The design of the modular conveyor rack is also described and an algorithm for a logistics transportation robot using a modular conveyor rack is suggested. The $A^*$ algorithm is improved by using the concept of rotation cost and the initial state of the transportation robot's characteristics. We experimented with a four-step transportation algorithm for a logistics transportation robot using a modular conveyor rack and showed that the proposed method can be used successfully in a logistics center. In addition, we verified the effectiveness of the improved $A^*$ algorithm considering the rotation cost and the initial state of the robot.

Development of form rolling technology for high precision worm using the rack dies of counter flow type (Counter Flow 방식의 랙 다이를 이용한 고정밀도 Worm 전조기술 개발)

  • 고대철;박준모;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1861-1864
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    • 2003
  • The objective of this study is to suggest the form rolling technology to produce high precision worm. Rack dies and roll dies are usually used to roll parts with worm teeth. The form roiling processes of worm shaft used as automotive part using the rack dies of counter flow type and the roll dies are considered and simulated by the commercial finite element code, DEFORM-3D. It is also important to determine the initial blank diameter in form rolling because it affects the quality of thread. The calculation method of the initial blank diameter in form rolling is suggested and it is verified by FE-simulation. The experiments using rack dies and roll dies are performed under the same conditions as those of simulation. The results of simulation and experiment in this study show that the from rolling process of worm shaft using the rack dies is decidedly superior to that using rolling dies from the aspect of the surface roughness and the profile of worm.

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Rack Force Estimation Method using a Tire Mesh Model (TIRE MESH 모델을 활용한 랙추력 추정법 개발)

  • Kim, Minjun;Chang, Sehyun;Lee, Byungrim;Park, Youngdae;Cho, Hyunseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.130-135
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    • 2014
  • In this paper, a new estimation method is proposed to calculate steering rack axial force using a 3 dimensional tire mesh model when a car is standing on the road. This model is established by considering changes of camber angle and contact patch between the tires and the ground according to steering angle. The steering rack bar axial force is estimated based on the static equilibrium equations of forces and moments. A tire friction force is supposed to act on the center point of the contact patch, and the proportional coefficient of friction depending on contact patch is suggested. Using the proposed estimation method, rack axial force sensitivity analysis is evaluated according to changes of suspension geometry. Then optimal motor power of Motor Driven Power Steering(MDPS) is evaluated using suggested rack forces.

Development of Analytical Model of Spindle and Rack Gear Systems for Knuckle Boom Crane (굴절식 크레인의 스핀들과 랙 기어 응력 해석 모델 개발)

  • An, Junwook;Lee, Kwang Hee;Gyu, Yusung;Jo, Je Sang;Lee, Chul Hee
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.23-29
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    • 2017
  • In this study, a flexible multi-body dynamic simulation model of a knuckle boom crane is developed to evaluate the stress of spindle and rack gears under dynamic working conditions. It is difficult to predict potential critical damage to a knuckle boom crane if only the static condition is considered during the development process. To solve this issue, a severe working scenario (high speed with heavy load) was simulated as a boundary condition for testing the integrity of the dynamic simulation model. The crane gear model is defined as a flexible body so contact analysis was performed. The functional motion of a knuckle boom crane is generated by applying forces at each end of the rack gear, which was converted from hydraulic pressure measured for the experiment. The bending and contact stress of gears are theoretically calculated to validate the simulation model. In the simulation, the maximum stress of spindle and rack gears are observed when the crane abruptly stops. Peak impact force is produced at the contact interface between pinion and rack gears due to the inertia force of the boom. However, the maximum stress (bending/contact) of spindle and rack are under the yield stress, which is safe from damage. By using the developed simulation model, the experiment process is expected to be minimized.

A Study on Establishment Method of Smart Factory Dataset for Artificial Intelligence (인공지능형 스마트공장 데이터셋 구축 방법에 관한 연구)

  • Park, Youn-Soo;Lee, Sang-Deok;Choi, Jeong-Hun
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.5
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    • pp.203-208
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    • 2021
  • At the manufacturing site, workers have been operating by inputting materials into the manufacturing process and leaving input records according to the work instructions, but product LOT tracking has been not possible due to many omissions. Recently, it is being carried out as a system to automatically input materials using RFID-Tag. In particular, the initial automatic recognition rate was good at 97 percent by automatically generating input information through RACK (TAG) ID and RACK input time analysis, but the automatic recognition rate continues to decrease due to multi-material RACK, TAG loss, and new product input issues. It is expected that it will contribute to increasing speed and yield (normal product ratio) in the overall production process by improving automatic recognition rate and real-time monitoring through the establishment of artificial intelligent smart factory datasets.

A Case Study on Construction Cost Comparison for On-Site Construction and Off-Site Construction of Plant Project (플랜트 건설의 현장시공 및 모듈시공에 대한 공사비 비교 사례연구 - Pipe Rack을 대상으로 공사비 산정 -)

  • Kang, Hyun Wook
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.4
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    • pp.25-34
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    • 2023
  • The purpose of this study is to calculate and compare construction costs for On-Site Construction and Off-Site Construction in Plant Project. For this purpose, the target for calculating the construction cost was limited to the Pipe Rack(Steel Structure and Piping). The results derived according to the purpose of the study are as follows. 1)The direct construction cost for On-Site Pipe Rack construction was KRW 56 billion, with Steel Structure KRW 25.1 billion and Piping KRW 30.8 billion won. 2)Comparing the rate of change between On-Site Construction and Off-Site Construction, material costs increased by 1.9% and expenses by 192.1%, but labor costs decreased by -9.1%, resulting in a total direct construction cost increase of 8.4%. These results can be used as reference data to check the current status of the increase or decrease in construction costs when constructing Pipe Racks as Off-Site Construction.

Seismic Response Analysis of a Two-Mass Rack System Considering Frictional Behavior (마찰거동을 고려한 이중질량시스템의 지진응답해석)

  • Park, Kwan-Soon;Ok, Seung-Yong;Lee, Jeeho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.6
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    • pp.347-352
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    • 2018
  • This study proposes seismic response analysis technique of a two-mass rack system which sustains heavy loads with frictional behavioral characteristics. In order to deal with the nonlinear frictional characteristics of the mass on the rack system, the equations of motion of the system has been derived and the appropriate numerical simulation technique has been developed. In order to examine the seismic performance of the proposed system, we consider two parameters that are expected to have great influence on the seismic performance of the system. One is the ratio of the two masses of the load and the rack structure, and the other is the friction coefficient between rack and loaded mass. A number of numerical simulations of the seismic response of structures with various natural frequencies for both parameters have been performed in order to investigate the seismic safety of the rack structures. From the simulated results. it is observed that the maximum displacement of the rack system tends to decrease drastically as the natural frequency of the structure increases regardless of the two parameters of mass ratio and friction coefficient. The proposed study provides important reference data to guarantee the seismic safety of the rack system by considering nonlinear frictional behavior of the loaded mass.

Design of Integrated Smart Fire Protection System for Rack Storage (랙크식 창고 통합 스마트 화재대응 시스템 설계)

  • Kim, Jong-Hoon
    • Fire Science and Engineering
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    • v.34 no.1
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    • pp.26-36
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    • 2020
  • It is very difficult to suppress fire by rapid flame spread through flue space between flammable commodities on the rack when a fire occurs in the rack storage. At present, the fire protection system for rack storage in Korea has many issues, and the new fire protection system was designed and developed by it. A smart system using the sensor network and artificial intelligence was designed to detect fire very rapidly and track the location of a fire. In the very early stages, the system was constructed using vertical open sprinkler pipes, wet pipes, and solenoid valves to allow water to spray near fire locations. Based on the design results, the system was installed and tested, and the full-scale test was successfully completed.

A Study for Optimum Management using Mobile-Rack in Distribution Center (물류센터내 이동랙의 최적 관리 방법 연구)

  • Shin, Jae-Young;Park, Hyoung-Jun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2015.10a
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    • pp.251-252
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    • 2015
  • Recently, as warehouses became automated, workers are trying to maximize storage efficiency as well as work efficiency. So, using mobile-rack which has wheels or rails at the bottom and minimizes dead space by removing extra passages between racks is rapidly rising as a notable technology. So, this paper seeks how to manage optimally cryogenic warehouse using mobile-rack. At first, routes of mobile-rack and operation vehicle will be synchronized and storage location will be decided with seasonal demand. After that, it will be simulated considering additional factors.

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