• Korea-Australia Rheology Journal
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• v.12 no.1
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• pp.83-92
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• 2000

In resin transfer molding (RTM) process, preplaced fiber mat is set up in a mold and thermoset resin is injected into the mold. An important interest in RTM process is to minimize cycle time without sacrificing part quality or increasing cost. In this study, the numerical simulation and optimization process in filling stage were conducted in order to determine the optimum gate locations. Control volume finite element method (CVFEM) was used in this numerical analysis with the coordinate transformation method to analyze the complex 3-dimensional structure. Experiments were performed to monitor the flow front to validate simulation results. The results of numerical simulation predicted well the experimental results with every single, simultaneous and sequential injection procedure. We performed the optimization analysis for the sequential injection procedure to minimize fill time. The complex geometry of an automobile bumper core was chosen. Genetic algorithm was used in order to determine the optimum gate locations with regard to 3-step sequential injection case. These results could provide the information of the optimum gate locations in each injection step and could predict fill time and flow front.

• Composites Research
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• v.26 no.6
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• pp.363-372
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• 2013

Numerical simulation for Resin Transfer Molding manufacturing process is attempted by using the eXtended Finite Element Method (XFEM) combined with the level set method. XFEM allows to obtaining a good numerical precision of the pressure near the resin flow front, where its gradient is discontinuous. The enriched shape functions of XFEM are derived by using the level set values so as to correctly describe the interpolation with the resin flow front. In addition, the level set method is used to transport the resin flow front at each time step during the mold filling. The level set values are calculated by an implicit characteristic Galerkin FEM. The multi-frontal solver of IPSAP is adopted to solve the system. This work is validated by comparing the obtained results with analytic solutions. Moreover, a localization method of XFEM and level set method is proposed to increase the computing efficiency. The computation domain is reduced to the small region near the resin flow front. Therefore, the total computing time is strongly reduced by it. The efficiency test is made with a simple channel flow model. Several application examples are analyzed to demonstrate ability of this method.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1997.04a
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• pp.223-231
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• 1997

내열성복합재료와 Steel 구조물 사이의 좁고 긴 원통형 공간을 내열성 폴리우레탄 재료로 충전하는 연구를 수행하였다. 충전재료를 결정하기 위하여 3종의 폴리우레탄과 에폭시수지를 선정, 시험하여 내열성, 흐름성, 접착성, 경도측정 등을 통하여 최종 결정하였으며 선정된 폴리우레탄을 충전하기 위하여 Resin Transfer Molding(RTM) 방법을 사용하였다. 충전 공정의 적용여부를 판단하기 위하여 아크릴을 이용한 RTM치구를 설계, 제작하여 시험하였다. 충전된 조립체는 비파괴 검사를 통하여 접착, 기공 등을 검사하였으며 지상연소시험을 통하여 내열성능을 평가하였다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.1
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• pp.140-144
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• 2010

In recent years there has been a growing interest for the use of natural fibers in composite applications due to their low cost, environmental friendliness, and good mechanical properties. The purpose of this study is to determine the characteristic of bending strength on bamboo fiber reinforced polymer composites. The parameters of RTM process depend on the weight ratio of bamboo fiber and resin, the number of bamboo ply and amount of hardening agent. Besides the existence of pore in composites according to vacuum time investigated a effect on mechanical properties of reinforced polymer composites. Test result shows that compressive strength was a maximum(approximately 1,840kgf/$cm^2$) value when weight ratio of resin was 12%.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.57-60
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• 2002

The stiffness model has been proposed to predict elastic constants of twisted yarn composites. The model is based upon the unit cell structure, the coordinate transformation, and the volume averaging of compliance constants for constituent materials. For the correlation of analytic results with experiments, composite samples of various yarn twist angle were tested. The samples were fabricated by the RTM process using glass yarns and epoxy resin. The correlations of elastic constants showed relatively good agreements. The model provides the predictions of the three-dimensional engineering constants, which are valuable input data for the analytic characterization of textile composites made of twisted yarn.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.10a
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• pp.43-48
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• 2001

To overcome the disadvantages of conventional excavation technology, various trenchless (or excavation free, or no-dig) repair-reinforcement technologies have been developed and tried. But trenchless technologies so fat developed have some brawbacks such as high cost and inconvenience of operation. In this study, a repairing-reinforcing process for underground pipes with glass fiber fabric polymer composites using VARTM(Vacuum Assisted Resin Transfer Molding) has been developed. The developed process requires shorter operation time and lower cost with smaller and simpler operating equipments than those of the conventional trenchless technologies. For the reliable operation of the developed method, a simple method to apply pressure and vacuum to the reinforcement was devised and flexible mold technology was tried. Also, resin filling and cure status during RTM process were monitored with a commercial dielectrometry cure monitoring system, LACOMCURE. From the investigation, it has been found that the developed repairing-reinforcing technology with appropriate process variables and on-line cure monitoring has many advantages over conventional methods.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.04a
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• pp.134-136
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• 2005

Homogenization method is adopted to predict the permeability tenor for glass fiber plain woven fabrics. Calculating the permeability tensor numerically is an encouraging task because the permeability tensor is a key parameter in resin transfer molding (RTM). Based on multi-scale approach of the homogenization method, the permeability for the micro-unit cell within fiber tow is computed and compared with that obtained from flow analysis for the same micro-unit cell. It is found that they are in good agreement. In order to calculate the permeability tensor of macro-unit cell for the plain woven fabrics, the Stokes and Brinkman equations which describe inter-tow and intra-tow flow respectively are employed as governing equations. The effective permeabilities homogenized by considering intra-tow flow are compared with those obtained experimentally. Control volume finite element method (CVFEM) is used as a numerical method. It is shown that the asymptotic expansion homogenization method is an attractive method to predict the effective permeability for heterogeneous media.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.246-250
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• 2001

In resin transfer molding (RTM), resin is forced to flow through the fiber perform of inhomogeneous permeability. This inhomogeneity is responsible for the mismatch of resin velocity within and between the fiber tows. The capillary pressure of the fiber tows exacerbates the spatial variation of the resin velocity. The resulting microscopic perturbations of resin velocity at the flow front allow numerous air voids to form. In this study, a mathematical model was developed to predict the formation and migration of micro-voids during resin transfer molding. A transport equation was employed to account for the migration of voids between fiber tows. Incorporating the proposed model into a resin flow simulator, the volumetric content of micro-voids in the preform could be obtained during the simulation of resin impregnation.

• Proceedings of the Korean Society of Broadcast Engineers Conference
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• 2007.02a
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• pp.177-179
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• 2007

본 논문은 TPEG을 사용하여 재난경보를 전달하는 방안에 대해 기술한다. 우선, RTM, NWS를 사용하여 재난정보를 전달 할 경우의 문제점을 분석하고, 일반적인 재난정보를 전달하기 위한 TPEG프로토콜을 제안한다. RTM의 경우 주로 교통에 제한된 재난정보를 전달하고, NWS는 재난에 대한 구체적인 정보를 보내기 어려운 한계를 갖고 있다. 따라서 본 논문에서는 Common Alerting Protocol (CAP)과 T-DMB 재난경보방송 표준 (AEAS)을 기반으로 한 프로토콜을 설계하였다. 이를 검증하기 위해 기상청에서 발표한 재난자료를 CAP으로 작성하여 TPEG메시지로 변환하는 시스템을 구현하였다. 본 논문에서 제안한 재난경보프로토콜은 앞으로 T-DMB의 TPEG서비스로 제공할 수 있을 것이다.

• International Journal of Industrial Entomology and Biomaterials
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• v.18 no.2
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• pp.139-142
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• 2009

The histological and transmission electron microscopic studies revealed the synthesis activity predominantly in the hypopharyngeal glands of the nurse bees. The biochemical analysis of both, the hypopharyngeal gland extract and royal jelly elucidated unequivocally the proteins and lipids as the major constituents. Further the SDS-PAGE of hypopharyngeal gland extract showed about 17 protein bands, perhaps 14.10, 20.00, 29.00 and 43.00 kDa predominantly while that of royal jelly revealed only two protein bands of 29.00 and 43.00 kDa molecular weight suggesting them as the major royal jelly proteins (MRJP). The lipid profile of royal jelly consists of triglycerides, cholesterol, HDL, LDL and VLDL.