• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.334-337
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• 2005

The objective of this research works is to propose a rapid development methodology of small size deep drawing tools for electronic parts utilizing the technology combination of CAE and RP/RT. The technology is applied to the development of deep drawing tools with a drain shape. The final surface of tools is obtained from the evaluation of the formability using the CAE. In order to manufacture the physical prototype of tools fer try-out terming, several fabrication experiments are carried out for three types of rapid tool manufacturing technology. Through the fabrication experiments, the acceptable rapid manufacturing technologies of deep drawing tools with a small size have been proposed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.3 s.174
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• pp.769-776
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• 2000

RP(Rapid Prototyping) technology is gaining its popularity in building a prototype in all industries. SLS(Slective Laser Sintering) is one of RP technologies, which is focused on tooling processes as well as three dimension solid model. There are several factors, the length and the cross-sectional area of a part, that have an effect on build setup in SLS process. In this paper, the computation on geometrical relationship is used to slice STL file and to estimate these factors. Based on these values, the build setup parameters such as the heating temperature, the laser power, and the powder cartridge feed rate are determined by neural network approaches. The test results show that the computation time is saved and the neural network approach is able to apply to get the optimal parameters of build process within an acceptable error rate.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.8
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• pp.1371-1379
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• 2003

RP&M (Rapid Prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, because the production cycle is getting shorter owing to various needs of the consumer. In this paper, rapid tooling technology is applied to the casting process. The casting process has the ability to reflect complicated shapes in one process. But it has not been widely used to make a die and mold because of the poor surface quality caused by air bubbles on the surface of the casting product. In this study, the porous casting mold is fabricated from a mixture of plaster and water-soluble binder. The porous casting mold can improve the characteristics of casting products with the help of the vacuum sealed casting process. The vacuum sealed casting process is an advanced technology that removes the air bubbles between the porous casting mould and the liquid metal, thus making the surface of the casting product finer. The purpose of this paper is to develop a high quality shoe mold using porous casting mold and to apply the RP&M technology to the shoe industry.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.50-53
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• 2003

Most companies use technologies such as stereolithography, selective laser sintering, and fused deposition modeling to make parts for such small consumer products as telephones, heads, and shoes. The largest part that the existing RP systems can make is only 600 mm in length. Because most RP systems build parts by depositing, solidifying, or sintering material point-by-point, making larger objects takes a long time. and in many cases, large objects won't fit the build size. A new effective thick-layered RP process. Transfer type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. In this paper, a scaledown model of F16 Fighter with the length of 800 mm is rapidly fabricated using the VLM-ST process. In order to build a CAD model of F16 larger than 600 mm in length, the approach in VLM-ST is to build larger parts in multiple sub-parts and then glue them together. The fabricated result shows that the VLM-ST process employing thick layers and sloped surfaces is adequate for creating the real-sized large objects in the diverse fields such as automobiles, electric home appliances, electronics. and etc.

• Polymer(Korea)
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• v.38 no.1
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• pp.93-97
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• 2014

Biodegradable drug-eluting stent has dual functions of supporting the lumen and treating internal tumor preventing the restenosis by releasing drug. In this study, the polycaprolactone (PCL) based three dimensional (3D) mesh loaded with paclitaxel (PTX) was presented by rapid prototyping (RP) technique of solid freeform fabrication (SFF) for biodegradable drug-eluting stent application. PCL has many advantageous properties such as good biocompatibility, good mechanical properties, and good drug permeability. PTX is widely used in the cancer treatment by inhibiting tumor cell proliferation. Analytical methods of HPLC and NMR were used for simultaneous quantification of PTX. Scanning electron microscopy (SEM) was performed to observe the architecture and morphologies of 3D mesh. The cytotoxicity assay results indicated released PTX's biological activity. This study provided that PCL based 3D mesh loaded with PTX by RP technique has great potential for biodegradable drug-eluting stent application.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.9
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• pp.189-195
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• 2000

RP techniques have their unique characteristics according to the working principles : star-stepped surface of parts due to layer-by-layer stacking low build speed caused by line-by-line solidification to fish one layer and post processing to improve surface finish etc The objective of this study is to propose a new RP technique Variable Deposition Mnanufacturing (VDM) which can make up for the disadvantages of the existing RP techniques and to develop an apparatus to implement the technique. The proposed process can greatly reduce the build time and improve the surface finish of parts generated. Experiments are carried out to obtain the range of temperature of molten material to maintain its fluidity and to investigate the effect of gas cooling on the preservation of the slopes. Some simple shapes such as a line-shape an S-shape and a circle-shape are fabricated from Ethylene Vinyl Acetatecopolymer(EVA) In order to examine the applicability of VDM to more general shapes a tensile specimen and a yo-yo shape were manufactured by the proposed RP method using EVA material as a trial approach. The current basic study shows a high potential of practical use of the proposed VDM process to prototyping of a general three-dimensional shape.

• 한국HCI학회:학술대회논문집
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• 2008.02a
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• pp.55-58
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• 2008

Designers, who design industry products, use CAD(Computer Aided Design) tools for making new design and looking around virtual 3D models. Hand-drawings and sketches show only one viewpoint limiting 3D perception. However, CAD system that provides automation and multiple view points, can help to save time and cost. Accordingly, we developed Augmented Reality(AR) and Rapid Prototyping(RP) based product design system that is interactive and realistic This AR based design system utilize mockups that are made of urethane and styrofoam where as users change 3D model's color, texture and user interface. These interactive ways help to evaluate design more instinctively.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.10
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• pp.59-67
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• 1999

The lead time for new products is very limited in the current manufacturing processes, therefore the Rapid Prototyping process has been introduced and generally used in the industry. Fused Deposition Manufacturing (FDM) is one of the most common methods in this field. In the FDM process, the patterns are made of Wax of ABS and ABS shows better quality of the patterns. To date, the FDM/ABS patterns are used in investment casting for making silicon moulds to produce was patterns because it is very difficult to dewax FDM/ABS directly. The aim of this paper was to propose a feasibility of using FDM/ABS parts as wax-pattern substitutes in the investment casting process. The effects of casting conditions, such as pre-heat temperature and casting temperature, are provided. Comparisons with the conventional investment casting processes using the wax-patterns under the same prototype are made. Lead-time and saving cost are discussed in using FDM/ABS parts as was-pattern substitutes compared with the products from other rapid prototype systems.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.3 no.2
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• pp.136-140
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• 2002

The investment casting process is used frequently to manufacture precise and complex shape metal parts. The previous wax pattern manufacturing process takes long time and high costs because the process is performed by hands. In order to improve the wax manufacturing process, a new process is developed to manufacture the wax pattern by using a rapid prototyping system. A CastForm pattern is made by a Selective laser Sintering type RP with CastForm powder. The CastForm pattern is dipped in the melted wax liquid, and the melted wax penetrates into the pores of the CastForm pattern. Wax pattern is obtained after cooling the CastForm pattern slowly. A stainless steel part has been manufactured by the suggested process. By obtaining the suggested process the manufacturing time and costs are reduced largely and the accuracy is improved.

• Proceedings of the Korea Multimedia Society Conference
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• 2001.06a
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• pp.3-7
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• 2001

본 연구에서는 다종재료를 가공할 수 있는 RP(Rapid Prototyping)인 CAFL$^{VM}$의 구현을 위해 반드시 필요한 단면정보 추출기에 대하여 연구하였다. STL 3D 모형에서 단면정보를 추출하기 위해서, 패싯(facet)과 슬라이싱(slicing) 평면이 가질 수 있는 모든 경우를 고려한 알고리즘을 개발하였다. STL 파일의 구조적인 문제점 때문에 모호성과 처리량 증가 문제가 발생하지만, 본 연구에서는 창조 버퍼를 사용하여 이러한 문제점들을 효과적으로 해결하였으며, 이를 많은 STL 3D 샘플로 검증하였다.