• Title/Summary/Keyword: RMS vibration amplitude

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A SIMPLIFIED METHOD TO PREDICT FRETTING-WEAR DAMAGE IN DOUBLE $90^{\circ}$ U-BEND TUBES

  • Choi, Seog-Nam;Yoon, Ki-Seok;Choi, Taek-Sang
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.616-621
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    • 2003
  • Fluid-elastic instability is believed to be a cause of the large-amplitude vibration and resulting rapid wear of heat exchanger tubes when the flow velocity exceeds a critical value. For sub-critical flow velocities, the random turbulence excitation is the main mechanism to be considered in predicting the long-term wear of steam generator tubes. Since flow-induced interactions of the tubes with tube supports in the sub-critical flow velocity can cause a localized tube wear, tube movement in the clearance between the tube and tube support as well as the normal contact force on the tubes by fluid should be maintained as low as possible. A simplified method is used for predicting fretting-wear damage of the double $90^{\circ}$U-bend tubes. The approach employed is based on the straight single-span tube analytical model proposed by Connors, the linear structural dynamic theory of Appendix N-1300 to ASME Section III and the Archard's equation for adhesive wear. Results from the presented method show a similar trend compared with the field data. This method can be utilized to predict the fretting-wear of the double $90^{\circ}$U-bend tubes in steam generators.

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Measurement and Analysis of Physical Environmental Load during Handling and Distribution of Domestic Fruits -Focused on Seongju Korean Melon

  • Jongmin Park;Donghyun Kim;Wontae Seo;Hyunmo Jung
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.29 no.2
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    • pp.129-138
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    • 2023
  • The proportion of agricultural products handled through the Agricultural Products Processing Center (APC) is also steadily increasing every year, and in the case of Seongju Korean melon, a total of 10 APCs of Nonghyup and farming association corporations are in operation, and the distribution ratio is about 60% based on total production. In this study, Seongju Korean melon was selected as a target to analyze the environment load during carrying (production farm ~ APC) in the production area and the transport environment load during distribution of domestic fruits, and to analyze the environmental load for handling at APC. The vertical average vibration intensity (overall Grms of 1~250 Hz) of truck transport measured at three transport routes from Seongju Korean melon producer ~ APC, Seongju ~ Seoul and Seongju ~ Jeju was about three times larger than that in the lateral direction and 4.5 times larger than that in the longitudinal direction, respectively. The frequency of occurrence of high-amplitude events (G) in the vertical direction compared to the measuring time was deeply related to pavement conditions in the order of unpaved farm-roads, concretepaved farm-roads, and asphalt-paved main-roads, but overall Grms for the entire frequency band is believed to have a greater impact on vehicle traveling speed than road conditions. On the other hand, the difference in the size and direction of the vibration intensity measured by the forklift truck's main-body and the attachment (fork carrier) during handling at Seongju Korean melon APC was clear, and the vibration intensity of the forklift truck's main-body was largely affected by the stiffness of the fork and the mast according to the handling weight. Based on the field-data of the transport environment during domestic distribution measured through this study, it is believed that it is possible to develop a lab-based simulation protocol for appropriate packaging design.

Two-way fluid-structure interaction simulation for steady-state vibration of a slender rod using URANS and LES turbulence models

  • Nazari, Tooraj;Rabiee, Ataollah;Kazeminejad, Hossein
    • Nuclear Engineering and Technology
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    • v.51 no.2
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    • pp.573-578
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    • 2019
  • Anisotropic distribution of the turbulent kinetic energy and the near-field excitations are the main causes of the steady state Flow-Induced Vibration (FIV) which could lead to fretting wear damage in vertically arranged supported slender rods. In this article, a combined Computational Fluid Dynamics (CFD) and Computational Structural Mechanic (CSM) approach named two-way Fluid-Structure Interaction (FSI) is used to investigate the modal characteristics of a typical rod's vibration. Performance of an Unsteady Reynolds-Average Navier-Stokes (URANS) and Large Eddy Simulation (LES) turbulence models on asymmetric fluctuations of the flow field are investigated. Using the LES turbulence model, any large deformation damps into a weak oscillation which remains in the system. However, it is challenging to use LES in two-way FSI problems from fluid domain discretization point of view which is investigated in this article as the innovation. It is concluded that the near-wall meshes whiten the viscous sub-layer is of great importance to estimate the Root Mean Square (RMS) of FIV amplitude correctly as a significant fretting wear parameter otherwise it merely computes the frequency of FIV.

Evaluation of the Weldability of Cu Sheet through the Ultrasonic Metal Welding Experiment (Cu박판의 초음파 금속 용착 실험을 통한 용착성 평가)

  • Park, Woo-Yeol;Jang, Ho-Su;Kim, Jung-Ho;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.613-618
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    • 2012
  • The Ultrasonic metal welding is used in the solid-phase welding method at room temperature or low temperature state. In welding process, the high frequency vibration energy is delivered to the welding part under the constant pressure for welding. In this study, we aimed to design and manufacture a 40,000 Hz band horn through finite element analysis. By performing modal analysis and harmonic response analysis, the modal analysis result is that the horn frequency was 39,599Hz and the harmonic response result that the horn frequency was 39,533Hz. These results were similar. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately $8.5{\mu}m$ at 40,000Hz, and maximum amplitude was $12.3{\mu}m$. Using this manufactured horn along with an ultrasonic metal welder and tension tester, the weldability of Cu sheets was evaluated. The maximum tensile force was 66.53 N in the welding condition of 2.0 bar pressure, 60% amplitude, and 0.32 s welding time. In excessive welding conditions, it was revealed that weldability is influenced negatively.

Vibration control of offshore wind turbine using RSM and PSO-optimized Stockbridge damper under the earthquakes

  • Islam, Mohammad S.;Do, Jeongyun;Kim, Dookie
    • Smart Structures and Systems
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    • v.21 no.2
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    • pp.207-223
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    • 2018
  • In this inquisition, a passive damper namely Stockbridge Damper (SBD) has been introduced to the field of vibration control of Offshore Wind Turbine (OWT) to reduce the earthquake excitations. The dynamic responses of the structure have been analyzed for three recorded earthquakes and the responses have been assessed. To find an optimum SBD, the parameters of damper have been optimized using Response Surface Methodology (RSM) based on Box-Behnken Design (BBD) and Particle Swarm Optimization (PSO). The influence of the design variables of SBD such as the diameter of messenger cable, the length of messenger cable and logarithmic decrement of the damping has been investigated through response variables such as maximum displacement, RMS displacement and frequency amplitude of structure under an artificially generated white noise. After that, the structure with optimized and non-optimized damper has been analyzed with under the same earthquakes. Moreover, the comparative results show that the structure with optimized damper is 11.78%, 18.71%, 11.6% and 7.77%, 7.01%, 10.23% more effective than the structure with non-optimized damper with respect to the displacement and frequency response under the earthquakes. The results show that the SBD can obviously affect the characteristics of the vibration of the OWT and RSM based on BBD and PSO approach can provide an optimum damper.

Control of the VIV of a cantilevered square cylinder with free-end suction

  • Li, Ying;Li, Shiqing;Zeng, Lingwei;Wang, Hanfeng
    • Wind and Structures
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    • v.29 no.1
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    • pp.75-84
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    • 2019
  • A steady slot suction near the free-end leading edge of a finite-length square cylinder was used to control its aerodynamic forces and vortex-induced vibration (VIV). The freestream oncoming flow velocity ($U_{\infty}$) was from 3.8 m/s to 12.8 m/s. The width of the tested cylinder d = 40 mm and aspect ratio H/d = 5, where H was the height of the cylinder. The corresponding Reynolds number was from 10,400 to 35,000. The tested suction ratio Q, defined as the ratio of suction velocity ($U_s$) at the slot over the oncoming flow velocity at which the strongest VIV occurs ($U_{\nu}$), ranged from 0 to 3. It was found that the free-end slot suction can effectively attenuate the VIV of a cantilevered square cylinder. In the experiments, the RMS value of the VIV amplitude reduced quickly with Q increasing from 0 to 1, then kept approximately constant for $Q{\geq}1$. The maximum reduction of the VIV occurs at Q = 1, with the vibration amplitude reduced by 92%, relative to the uncontrolled case. Moreover, the overall fluctuation lift of the finite-length square cylinder was also suppressed with the maximum reduction of 87%, which occurred at Q = 1. It was interesting to discover that the free-end shear flow was sensitive to the slot suction near the leading edge. The turbulent kinetic energy (TKE) of the flow over the free end was the highest at Q = 1, which may result in the strongest mixing between the high momentum free-end shear flow and the near wake.

Vibration Characteristics of a Model Ship with Weis-Fogh type Ship's Propulsion Mechanism (Weis-Fogh형 추진기구를 장착한 모형선의 진동특성)

  • Ro, Ki-Deok;Choi, Byeong-Kuen;Lee, Jeong-Hwan;Oh, Se-Kyung
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.1
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    • pp.69-75
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    • 2010
  • A model ship equipped with the Weis-Fogh type ship's propulsion mechanism, which is consisted of one wing in a squared channel, was constructed. Sailing and vibration tests of the model ship were performed with the opening angles in a pool. The results are summarized as follows. The thrust and the speed of model ship were the highest for the spring-type wing of which the opening angle is automatically controlled in one stroke. Moreover, these values were approximately reduced by 4% from $30^{\circ}$ opening angle to $15^{\circ}$ in order. The maximum amplitude and RMS values of the model ship were the lowest for the wing having the opening angle of $30^{\circ}$, but were the largest for spring-type wing. And in case of the same opening angle, these values were lower for the ship on sailing than that on stationary.

A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping (밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구)

  • Yoon, J.H.;Kang, M.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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Acoustic Valve Leak Diagnosis and Monitoring System for Power Plant Valves (발전용 밸브누설 음향 진단 및 감시시스템)

  • Lee, Sang-Guk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.425-430
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    • 2008
  • To verify the system performance of portable AE leak diagnosis system which can measure with moving conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured during operation on total 11 valves of the secondary system in nuclear power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, type of valve, pressure difference, valve size and fluid. The results of this field study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve. The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the major valves at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized temperature water and steam flowed through glove valve(main steam dump valve) and check valve(main steam outlet pump check valve) on the normal size of 12 and 18 ". The valve internal leak monitoring system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, frequency analysis, voltage analysis and amplitude analysis of acoustic signal emitted from the valve operating condition internal leak.

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Mitigation of wind-induced responses of cylinder solar tower by a tiny eddy current tuned mass damper based on elastic wind tunnel tests

  • Liu, Min;Li, Shouying;Chen, Zhengqing
    • Smart Structures and Systems
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    • v.26 no.5
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    • pp.619-629
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    • 2020
  • Solar towers, which often has a large aspect ratio and low fundamental natural frequency, were extremely prone to large amplitude of wind-induced vibrations, especially Vortex-Induced Vibration (VIV). A tiny Tuned Mass Damper (TMD) with conveniently adjustable eddy current damping was specially designed and manufactured for elastic wind tunnel tests of a solar tower. A series of numerical simulations by using the COMSOL software were conducted to determine three key parameters, including the thickness of the back iron plate and the conductive plate (Tb and Tc), the distance between the magnet and the conductive plate (Td). Based on the results of numerical simulations, a tiny TMD was manufactured and its structural parameters were experimentally identified. The optimized values of the tiny TMD can be conveniently realized. The tiny TMD was installed at the top of the elastic test model of a 243-meter-high solar tower, and a series of wind tunnel tests were carried out to examine the effectiveness of the TMD in suppressing wind-induced responses of the test model. The results showed that the wind-induced responses could be obviously reduced by the TMD, especially in the cross-wind direction. The cross-wind RMS and peak responses at the critical wind velocity can be reduced by about 86% and 75%, respectively. However, the maximum reduction of the responses at the design wind velocity is about 45%, obviously less than that at the critical wind velocity.