• Title/Summary/Keyword: R-finish

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Effects of Ni-P Bath on the Brittle Fracture of Sn-Ag-Cu Solder/ENEPIG Solder Joint (ENEPIG/Sn-Ag-Cu 솔더 접합부의 취성 파괴에 미치는 무전해 니켈 도금액의 영향)

  • Kim, Kyoung-Ho;Seo, Wonil;Kwon, Sang-Hyun;Kim, Jun-Ki;Yoon, Jeong-Won;Yoo, Sehoon
    • Journal of Welding and Joining
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    • v.35 no.3
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    • pp.1-6
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    • 2017
  • The effect of metal turnover (MTO) of electroless Ni plating bath on the brittle fracture behavior of electroless nickel electroless palladium immersion gold (ENEPIG)/Sn-3.0wt%Ag-0.5wt%Cu(SAC305) solder joint was evaluated in this study. The MTOs of the electroless Ni for the ENEPIG surface finish were 0 and 3. As the MTO increased, the interfacial IMC thickness increased. The brittle fracture behavior of the ENEPIG/SAC305 solder joint was evaluated with high speed shear (HSS) test. The HSS strength decreased with increasing the MTO of the electroless Ni bath. The brittle fracture increased with increasing the shear speed of the HSS test. The percentage of the brittle fracture for the 3 MTO sample was much higher than that for the 0 MTO sample.

Fractal dimension analysis of machined surface according to machining progress (가공의 진전에 따른 표면의 프랙탈 차원 해석)

  • 최임수;이기용;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.251-254
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    • 1995
  • The quality and functionality of machined products is determined by surface finish. The surface roughness is characterized by roughness parameters such as R $_{a}$ and R $_{max}$. While such parameters are useful to define the quality of surface, they are nor sufficiently descriptive characteristics of surface. The fractal dimension which can describe characteristics od surface roughness than conventional roughness parameters has been applied. In this work, Relation between fractal dimension and surface roughness will be examined as a means of characterizing surface roughness.s.s.

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Evaluation of Thermomechanical Characteristics of NITINOL Shape Memory Alloy (NITINOL 형상기억합금의 열적/기계적 특성 평가)

  • ;Sridhar Krishnan;Scott R. White
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.683-686
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    • 2001
  • The thermomechanical characteristics of NITINOL shape memory alloy were evaluated using DSC with small samples and DMA with three-point bending specimens. The shape memory alloy of 54.4Ni/45.5Ti wt.% was used so that the austenite finish temperature was in the range of $50~100^{\circ}C$. Two types of sample were tested in the experiments corresponding to as-received and annealed conditions. Simple beam bending theory was used to calculate the dynamic moduli of the shape memory alloy. According to the results, a large discrepancy in transformation temperatures was found between DSC and DMA techniques. Annealing treatment was found to suppress the R-phase transformation during cooling and the secondary plateau in the austenite transformation. Such a heat treatment was also significantly influenced to raise the transformation temperatures and the moduli of the shape memory alloy.

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Wear Characteristics of CBN Tools on Hard Turning of AISI 4140 (고경도강(AISI 4140, HrC60)의 하드터닝에서 가공속도 및 윤활조건 변경에 따른 CBN 공구의 마모 특성)

  • Yang, Gi-Dong;Park, Kyung-Hee;Lee, Myung-Gyu;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.9
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    • pp.799-804
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    • 2014
  • Hard turning is a machining process for hardened materials with high surface quality so that grinding process can be eliminated. Therefore, the hard turning is capable of reducing machining time and improving productivity. In this study, hardened AISI4140 (high-carbon chromium steel) that has excellent yield strength, toughness and wear resistance was finish turned using CBN tools. Wear characteristics of CBN tool was analyzed in dry and MQL mixed with nano-particle (Nano-MQL). The dominant fracture mechanism of CBN tool is diffusion and dissolution wear on the rake surface resulting in thinner cutting edge. Abrasive wear by hard inclusion in AISI4140 was dominant on the flank surface. Nano-MQL reduced tool wear comparing with the dry machining but chip evacuation should be considered. A cryogenically treated tool showed promising result in tool wear.

A STUDY ON THE MARGINAL FIDELITIES AND FRACTURE STRENGTH OF IPS EMPRESS $2^(R)$ CERAMIC CROWNS (IPS Empress $2^(R)$를 이용한 전부도재관의 변연적합성과 파절강도에 관한 연구)

  • Yu, Ji-Hyoung;Kim, Yong-Cheol;Kang, Dong-Wan
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.5
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    • pp.606-617
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    • 2000
  • The purpose of this study was to measure the marginal fidelities and the fracture strength of IPS Empress $2^{(R)}\;and\;In-Ceram^{(R)}$ ceramic crowns. After constructed of 12 experimental dies for each group, ceramic crowns were fabricated on the metal master dies prepared on the maxillary right premolar Marginal gaps were measured on the specimen between the margin of each crown and finish-ing line of the metal master die by using stereo-microscope($SZ-ST^{(R)}$ Olympus, Japan) and all specimens were cemented on the metal master die with Bistite $II^{(R)}$ (Tokuyama soda Co, LTD., Japan) resin cement. Finally marginal gaps were measured again. To measure of the fracture strength, buccal incline on the functional cusp of specimens were loaded until the catastrophic failure occurred by using the AGS-1000 $D^{(R)}$(Shimadzu, Japan). The result of marginal fidelities and fracture strength were statistically analyzed with the SPSS version 8.0 programs. The results of this study were as follows : 1. No significant difference was found in the mean marginal fidelities and fracture strength between the IPS Empress $2^{(R)}\;and\;In-Ceram^{(R)}$. 2. In comparison of marginal fidelities between before and after cementation, there was significant difference(P<0.05). The IPS Empress 2 system was shown in this study that had good marginal fidelities and fracture strength compared to In-Ceram ceramics. Although this system was acceptable to clinical applications, the system still has to be considered long-term researches about marginal fidelities and fracture strength due to the lack of data about the clinical researches.

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Estimation of Penetration Depth Using Acceleration Signal Analysis for Underwater Free Fall Cone Penetration Tester

  • Seo, Jung-min;Shin, Changjoo;Kwon, OSoon;Jang, In Sung;Kang, Hyoun;Won, Sung Gyu
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.202-207
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    • 2020
  • A track-type underwater construction robot (URI-R) was developed by the Korea Institute of Ocean Science & Technology. Because URI-R uses tracks to move on the seabed, insufficient ground strength may hinder its movement. For smooth operation of URI-R on the seabed, it is important to determine the geotechnical properties of the seabed. To determine these properties, standard penetration test (SPT), cone penetration test (CPT), and sampling are used on land. However, these tests cannot be applied on the seabed due to a high cost owing to the vessel, crane, sampler, and analysis time. To overcome these problems, a free fall cone penetration tester (FFCPT) is being developed. The FFCPT is a device that acquires the geotechnical properties during impact/penetration/finish phases by free fall in water. Depth information is crucial during soil data acquisition. As the FFCPT cannot measure the penetration depth directly, it is estimated indirectly using acceleration. The estimated penetration depth was verified by results of real tests conducted on land.

Microstructural Charicteristics of Pb-free Solder Joints (무연솔더 접합부의 미세조직 특성)

  • Yu, A-Mi;Jang, Jae-Won;Kim, Mok-Soon;Lee, Jong-Hyun;Kim, Jun-Ki
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.82-82
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    • 2010
  • 표면실장 공법을 통해 CSP 패키지를 보드에 실장 하는데 있어 무연솔더 접합부의 신뢰성에 영향을 미치는 인자 중 가장 중요한 것은 접합부에 형성되는 IMC (Intermetallic compound, 금속간화합물)인 것으로 알려져 있다. 접합부의 칩 부분에는 솔더와 칩의 UBM (Under bump metalization)이 접합하여 IMC가 형성되나, 보드 부분에는 솔더와 보드의 UBM 뿐만 아니라 그 사이에 솔더 페이스트가 함께 접합되어 IMC가 형성된다. 본 연구에서는 패키지의 신뢰성 연구를 위해 솔더 페이스트의 유무 및 두께에 따른 무연 솔더 접합부의 미세조직의 변화를 분석하였다. 본 실험에서는 Sn-3.0(Wt.%)Ag-0.5Cu 조성과 본 연구진에 의해 개발된 Sn-Ag-Cu-In 조성의 직경 $450{\mu}m$ 솔더 볼을 사용하였으며, 솔더 페이스트는 상용 Sn-3.0Ag-0.5Cu (ALPHA OM-325)를 사용하였다. 칩은 ENIG (Electroless nickel immersion gold) finish pad가 형성된 CSP (Chip scale package)를, 보드는 OSP (Organic solderability preservative)/Cu finish pad가 형성된 것을 사용하였다. 실험 방법은 보드를 솔더 페이스트 없이 플라즈마 처리 한 것, 솔더 페이스트를 $30{\mu}m$ 두께로 인쇄한 것, $120{\mu}m$의 두께로 인쇄한 것, 이렇게 3가지 조건으로 준비한 후, 솔더 볼이 bumping된 칩을 mounting하여, $242^{\circ}C$의 peak 온도 조건의 oven(1809UL, Heller)에서 reflow를 실시하여 패키지를 형성하였다. 이후 시편은 정밀 연마한 후, OM(Optical Microscopic)과 SEM(scanning electron microscope) 및 EDS(energy dispersive spectroscope)를 사용하여 솔더 접합부 IMC의 미세조직을 관찰, 분석하였다.

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The Effect of Level of Crude Protein and Available Lysine on Finishing Pig Performance, Nitrogen Balance and Nutrient Digestibility

  • Ball, M.E.E.;Magowan, E.;McCracken, K.J.;Beattie, V.E.;Bradford, R.;Gordon, F.J.;Robinson, M.J.;Smyth, S.;Henry, W.
    • Asian-Australasian Journal of Animal Sciences
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    • v.26 no.4
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    • pp.564-572
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    • 2013
  • Two trials were conducted to investigate the effect of decreasing the crude protein (CP) content of diets for finishing pigs containing two levels of available lysine on nutrient digestibility, nitrogen (N) balance and production performance. Ten finishing diets containing five levels of CP (on average 144, 155, 168, 182 and 193 g/kg fresh basis) and two levels of available lysine (6.9 and 8.2 g/kg fresh basis) were formulated. The diets were offered to pigs on a performance trial (n = 800 Large White (LW)${\times}$Landrace (LR) pigs) from 10 wk of age until finish at 21 wks+5 d of age. Average daily gain (ADG), average daily feed intake (ADFI) and feed conversion ratio (FCR) were calculated. In addition, a digestibility/N balance trial was conducted using pigs (n = 80 $LW{\times}LR$) housed in metabolism crates. Digestibility of dry matter (DM), CP, oil, fibre and energy was determined. N balance values were determined through analysis of N content of urine and faeces ('as determined'). N balance values were also calculated using ADG values and assuming that 16% of growth is protein deposition ("as calculated"). Pig performance was poor between 10 and 13 wk of age which indicated that the dietary treatments were nutritionally inadequate for pigs less than 40 kg. There was a significant (p<0.01) quadratic effect of increasing CP level on feed intake, ADG and FCR from 10 to 13 wk which indicated that the lower CP levels did not supply adequate levels of essential or non-essential amino acids. There was no effect of increasing available lysine level throughout the early period, which in conjunction with the response in older pigs, suggested that both 8.2 and 6.9 g/kg available lysine were insufficient to drive optimum growth. There was a positive response (p<0.05) to increasing available lysine level from 13 wk to finish which indicated that 6.9 g/kg available lysine was not adequate for finishing pigs. Energy digestibility decreased with decreasing CP level of diets containing 6.9 g/kg available lysine which may be attributed to the higher fibre content of the lower CP diets. Nitrogen excretion (g/d) was lowered when dietary CP was reduced regardless of whether the values were determined through balance or calculated using ADG. Calculated N excretion decreased linearly (p<0.001) and quadratically (p<0.001) with decreasing dietary CP content. When the N balance figures calculated in this study were compared with those quoted in the Northern Ireland and English Nitrates Directive Action Programmes, N excretion was less per pig (wean to finish) offered a 169 g/kg CP, 8.2 g/kg available lysine diet (2.39 kg vs 3.41 kg (Northern Ireland) and 2.93 kg (England)).

Wear Performance of Pesticide Protective Clothing in Vinyl Plastic Hothouse made with Water-Oil Repellent and Dual Functional Finished Nonwoven Fabrics (비닐하우스 내에서의 발수발유가공 부직포와 복합가공 부직포로 만든 농약 방호복의 착용성능)

  • Choi, Jong-Myoung;Cho, Jeong-Sook;Cho, Gil-Soo
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.350-361
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    • 1996
  • The objectives of this study mere 1) to investigate whether the different nonwoven fabric types influenced on the objective and subjective wear performances of the experimental pesticide protective pants, 2) to detect whether the different finishes treated to the nonwoven fabrics influenced on the objective and subjective wear performances of the experimental pants, and 3) to detect the relationships between objective wear performances and subjective wear sensation. Three types of nonwoven fabrics (T (Tyvek$\textregistered$), 5 (Sontara$\textregistered$) and K (Kimlon$\textregistered$)) were used as test specimens. By pad-dry.cure method, each of the specimen was treated with fluorocarbon compound for water-oil repellent finish (Tw, Sw, Kw). And each of specimen was treated with organic silicon quarternary ammonium salts and then treated with fluorocabon compound for dual functional finish (76, 50, Kd). Using the three water-oil repellent finished fabrics and the three dual functional finished fabrics, six experimental protective pants (Cl (Tw), C2 (Sw), C3 (Kw), C4 (76), C5 (56), C6 (Kd)) were made according to the same pattern suggested by the Rual Guidance Office. The wear trials of experimental pesticide protective pants were performed in a conditioned vinyl plastic hothouse ($30\pm1^{\circ}C$, $70\pm5%$R.H., 0.25m/sec air velocity). The measurements of skin temperature, microclimate temperature and humidity on the subjects were obtained by the themohygromenter. The subjective wear sensations were measured using previously developed thermal, humidity and overall comfort scales. The results obtained from this study were as follows: 1) There were siginificant differences among nonwoven fabric types on the objective and subjective wear performances, therefore, the skin temperature, microclimate temperature and humidity of subjects who wore the experimental pants made with Sontara were siginificantly lower than those who wore the others. And, the experimental pants made with Sontara were assessed as more comfortable than the others in terms of the subjective thermal, humidity and overall wear sensations. 2) There were no significant differences between two finish types on the objective and subjective wear Performances. 3) The microclimate humidity on the thigh was highly correlated with the overall subjective comfort sensations and the next highly correlated one was the mean skin temperature. That is, the higher the microclimate humidity and the mean skin temperature, the higher the overall subjective comfort sensation ratings which mean the overall subjective sensation was very uncomfortable.

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Hydraulics and water quality characteristics of flushing in distribution pipes (배수관 플러싱의 수리적 현상과 배출수의 수질 특성)

  • Ahn, Jae-Chan;Lee, Su-Won;Baek, Kwang-In;Choi, Young-June;Choi, Jae-Ho;Jeong, Eui-Sun;Park, Hyeon;Koo, Ja-Yong
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.1
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    • pp.93-103
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    • 2008
  • This study was conducted to optimize a unidirectional flushing program in distribution pipes by analysis of water pressure, velocity, quality, and other parameters during flushing. As a result, correlation coefficient between flushed pipe length and the flushing duration was obtained $R^2=0.83$ and the equation $Y_{Time}=0.0571{\cdot}X_{Pipe\;length}+4.7648$ for 10 pipes. The averaged flushing velocity in the pipes, 1.1 m/s, was enough to remove loose deposits on the inner wall of the pipes. 3 of 92 water samples taken during flushing met the National Drinking Water Quality Standard for Fe and Mn, but not for Al. Turbidity less than 1 NTU is suggested for the appropriate criteria to finish flushing in pipes. The coefficient of determination ($R^2$) between turbidity and TSS was 0.95 and the equation was induced as $Y_{TSS}=1.2068{\cdot}X_{Turbidity}$. The amount of removed deposits could be estimated from the turbidity data of discharged water in field because turbidity and TSS in the discharged water is highly correlated.