• Title/Summary/Keyword: Quality inspection system

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System Implementation for Automatic Inspection of Wind Pressure Sensor Based on Reliability Improvement (신뢰성 향상 기반의 풍압센서 자동검사 시스템구현)

  • Do, Nam Soo;Ryu, Conan K.R.
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.05a
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    • pp.775-778
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    • 2017
  • This research describes system implementation for automatic inspection on wind pressure sensor production based on reliability improvement. The reliability is minimized by the automatic inspection system on the wind pressure sensor against the manual system. The system consists of the control system and monitoring system to be scanning the inspection processing. The inspection system for reliability is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times speed, measured error ${\pm}0.02V$, effectiveness 15%, missing probability 17% and false alarm 12% respectively. The system will be also improved by database and the product barcodes for the total quality control system based on the effective reliability in the future.

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A Study on Inspection Technology of PDP ITO Defect (PDP ITO 결함 검출기술에 관한 연구)

  • 송준엽;박화영;정연욱;김현종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.191-195
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    • 2003
  • The formation degree of sustain (ITO pattern) decides quality of PDP (plasma display panel). For this reason. it makes efforts in search defects more than 30 ${\mu}{\textrm}{m}$. Now, the existing inspection process is dependent upon naked eye or SEM equipment in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP ITO glass. This system creates information that detects and sorts kind of defect automatically. Design ed inspection technology adopts line-scan method by slip-beam formation for the minimum of inspection time and image processing algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix which draws up an approach to geometry. A characteristic of area-shaped defects, as pin hole, substance, protrusion et al, are extracted from blob analysis method. Defects, as open, short, spots, et al, are distinguished by line type inspection algorithm. In experiment results, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds

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A Study on the Design of Experiment Planning for Quality Improvement in Flow Shop Manufacturing System (흐름생산시스템에서 품질향상을 위한 실험 계획 설계 -이산화망간-리튬 전지의 품질 향상을 중심으로)

  • 박해천;홍남표
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.63
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    • pp.101-110
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    • 2001
  • This study is concern with the design of experiment planning for quality improvement in flow shop manufacturing system. In this study, the procedure of two stage experiment planning are proposed and applied to the manufacturing process of Li/$MnO_2$ batteries. The result of in this paper is that, compared with the current process conditions, 52% of the insulation inspection process, 81.6% of the first premier discharge process, 98.5% of the second premier discharge process, 84.7% of O.C.V./C.C.V. process, and 86.2% of voltage inspection process are decreased. After a given period of time, the life of the batteries extends to 75 hours, which means the 15% improvement in capacity. In case that the proposed methods are applied to the process Improvements of the flow shop manufacturing system, the much effected in experimental cost- saving and quality improvement.

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Implementation for Automatic Inspection System on Ventilating Electronic Device Based on Reliability Improvement (신뢰성 향상 기반의 송풍전자장치 자동검사 시스템 구현)

  • Do, Nam Soo;Ryu, Kwang Ryol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.6
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    • pp.1155-1160
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    • 2017
  • This paper describes a system implementation for the automatic inspection on the ventilating electronic device based on the reliability improvement. To be enhancement, the inspection error is minimized by the automatic inspection system on the ventilating apparatuses against the manual inspecting system. The system consists of the control system, software structure and monitoring system to be scanning the inspection processing. The inspection system for reliability improvement is evaluated in Gage Repeatability and Reproducibility. The experimental results are improved about 2 times inspecting speed, measured error ${\pm}0.02V$, effectiveness of discriminating performance 15%, missing probability 17% and false alarm probability 12% respectively in comparing with the manual inspection based on the wind pressure sensor. The system will be also improved more by making database and product bar codes for the total quality control system to the effective reliability enhancement in the future.

Introduction to Quality Management System of Rocket Fuel at NARO Space Center (나로우주센터의 발사체 연료유 품질관리 과정 소개)

  • Kim Seong-Lyong
    • Journal of Aerospace System Engineering
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    • v.18 no.1
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    • pp.79-87
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    • 2024
  • The Korean launch vehicle (KSLV-II) has used commercial aviation jet fuel, Jet A-1. Fuel specifications were introduced from Jet A-1 specifications. However, specifications and inspection methods of moisture and particulate matters were changed digitally for convenience and accuracy. To control fuel quality, a fuel management system was established to determine suitability by inspecting it at each stage of warehousing, storage, and application. An analysis room was then established at the Naro Space Center. The possibility of fuel mixing was blocked by warehousing inspection. Long-term component changes were then observed by storage inspection. Finally, suitability of the engine test or the launch vehicle test was determined through application inspection. Long-term analysis verified that the space center's fuel oil storage method was appropriate and that the quality management system was able to handle hundreds of engine tests and several flight tests.

Development of an Inspection System for Car Seat Bottom Cushion Frame Using Machine Vision (머신 비전을 이용한 카 시트 쿠션 프레임 검사 시스템 개발)

  • Tucit, Joselito;Jung, Ho;Jang, Bong-Choon
    • Proceedings of the KAIS Fall Conference
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    • 2007.05a
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    • pp.253-255
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    • 2007
  • The increasing requirement for consistency and quality in the automotive industry started the development of a Machine Vision Inspection System (MVIS) for a car seat bottom cushion frame with the goal of providing a higher precision Inspection System with minimal components and less human intervention. The modifications made to an existing PC-based MVIS were shown to improve the accuracy and precision of the system. By using four monochrome cameras, the working distance was lowered and the image distortions were lessened without resorting to extensive image processing. The inspection scripts were evaluated if it could recognize good and bad products and were shown to be robust and able to reach an acceptable level of precision. It was also shown that the amount of human interaction was lessened.

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Implementation of a Micro Drill Bit Foreign Matter Inspection System Using Deep Learning

  • Jung-Sub Kim;Tae-Sung Kim;Gyu-Seok Lee
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.10
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    • pp.149-156
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    • 2024
  • This paper implemented a drill bit foreign matter inspection system based on the YOLO V3 algorithm and evaluated its performance. The study trained the YOLO V3 model using 600 training data to distinguish between the normal and foreign matter states of the drill bit. The implemented inspection system accurately analyzed the state of the drill bit and effectively detected defects through automatic inspection. The performance evaluation was performed on drill bits used more than 2,000 times, and achieved a recognition rate of 98% for determining whether resharpening was possible. The goal of foreign matter removal in the cleaning process was evaluated as 99.6%, and the automatic inspection system could inspect more than 500 drill bits per hour, which was about 4.3 times faster than the existing manual inspection method and recorded a high accuracy of 99%. These results show that the automated inspection system can dramatically improve inspection speed and accuracy, and can contribute to quality improvement and cost reduction in manufacturing sites. In future studies, it is necessary to develop more efficient and reliable inspection technology through system optimization and performance improvement.

Optimal inspection frequency to mitigate the risk of building system failure

  • Au-Yong, Cheong Peng;Ali, Azlan Shah;Ahmad, Faizah;Chua, Shirley Jin Lin
    • Structural Engineering and Mechanics
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    • v.64 no.3
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    • pp.347-352
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    • 2017
  • The poor maintenance practice increases the possibility of system failure. Subsequently, the consequences of failure fall on the aspects of output, safety and healthy, environmental integrity, system quality, and customer satisfaction. Conditionbased maintenance is seen as a potential strategy to improve performance. Whereby, the key success factor of this maintenance strategy is identified as the system inspection. This study aims to investigate the association between system breakdown rate and frequency of inspection. A mixed method approach is implemented by distributing questionnaire and interviewing for data collection. Subsequently, descriptive analysis, correlation analysis and regression are adopted to analyse the collected data from 100 respondents and the results are validated with interview data of 10 interviewees. The research result establishes significant relationship between the system breakdown rate and the frequency of inspection. Additionally, the result of regression analysis confirms that the frequency of inspection is the significant predictor of system breakdown rate. Planning of accurate inspection frequency is crucial to secure the system performance. Hence, the research signifies the importance to carry out regular inspection towards the building systems and components. As a recommendation, the maintenance personnel should assess the risk criticality of the building systems. Then, continuously monitor the condition of critical building systems; regularly inspect the condition of non-critical building systems and randomly inspect all of them.

Development of the Machine Vision System for Inspection the Front-Chassis Module of an Automobile (자동차 프런트 샤시 모듈 측정을 위한 머신 비전 시스템 개발)

  • 이동목;이광일;양승한
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.84-90
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    • 2004
  • Today, automobile world market is highly competitive. In order to strengthen the competitiveness, quality of automobile is recognized as important and efforts are being made to improve the quality of manufactured components. The directional ability of automobile has influence on driver directly and hence it must be solved on the preferential basis. In the present research, an automated vision system has been developed to inspect the front chassis module. To interpret the inspection data obtained for front chassis module, new interpreting algorithm have been developed. Previously the control of tolerance of front chassis module was done manually. With the help of the new algorithm developed, the dimension is calculated automatically to check whether the front chassis module is within the tolerance limit or not.

A study on the development of dimension inspect Program for the vehicle axle casing nut welding part using digital image processing (디지털 화상처리를 이용한 차축 Casing Nut 용접부 치수 검사 프로그램 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.135-143
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    • 2000
  • The vision system is easy to use the exclusive use as a independent computer system but it is not much popularization by reason of expensive and difficult to adapt to the various fields, because it is easy to the existed computer system, the price is cheap and also it can use to the various measurement purpose which user wanted and programed. The measurement method of the vehicle axle casing nut welding part is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual length of the standard specimen and the length of image, to measure the ratio between the actual product and the camera image. A defect is found by the assembled visual inspection system. The inspection algorithm which estimates the quality of welded product is developed and also, the software program which processes the automatic test function of the inspection system. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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